12,000BPH 500ml Bottling Line for Liquid Vitamin Syrup

12,000BPH 500ml Bottling Line for Liquid Vitamin Syrup

2-in-1 filling monoblock, combined with vacuum filling and capping. It is innovated and designed in the requirement of viscous product.

Application
functional beverage, tonic beverage, energy shot
Suitable for
PET,HDPE
Filling system
Piston by servo control
Filling speed
9,000-13,000BPH(1000ml)

Inquiry

Describe
Features
Structure
Electrical Control System
Specification

Describe

2-in-1 filling monoblock, combined with vacuum filling and capping. It is innovated and designed in the requirement of viscous product.

Features

1.Bottle Infeed

Bottle infeed by combination of infeed starwheels.

Equipped with bottle jam protection device.
2.Transfer starwheel

Made of stainless steel of superior quality.

Equipped with bottle jam protection device.
3.Filler

Rotary wheel fully made of stainless steel SUS 304.

Gravity filling method.

Filling valves are made of SUS304.

Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.

Level of cylinder is controlled with float-ball.

Filler is driven through gears inside the machine frame.

Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

With return pipe for CIP
4.Capper

Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:

Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.

Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.

The capper is equipped with inlet bottle detection switch.

Centrifugal way of cap arranging is adopted to reduce damage of caps.

A cap inspecting system is applied to control on-off of elevator.
5.Discharge Starwheel

Nylon starwheel and conveyor belt work together to discharge bottles.

Equipped with bottle jam protection device.
6.Discharge Conveyor

Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
7.Machine Frame

The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.

Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.

The gear transmission system is an interleaved arrangement of steel gears and nylon gears.

The output shaft of the main motor is equipped overload protection to secure machine safety.
8.Electrical control system

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Structure

Bottle Infeed Screw
Filler
Capper
labeling
Packaging
Bottle grabber

Electrical Control System

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Technical Specifications
Touch screen	Siemens
PLC program controller	Siemens
Inverter	Mitsubishi
Low-volts breaker	Mitsubishi
Photoelectrical controller	Leuze
Proximity switch	Leuze
Contactor	Schneider
Main motor	SEW

Specification

System	Name	Brand	Origin
Transmission	Gear Motor	Sew	Germany
	Servo Motor	Lenze	Germany
	Air Compressed Brake	Steki	Taiwan, China
	Torque Limiter	Steki	Germany
	Timing Belt (Seamless)	Rw	Italy
	Air Compressed Brake	Sit	Germany
	Key Bearing	Ina/Fag	Germany
	Slewing Bearing	Schmersal	Germany
High Pressure Airway	(0.01Um) Precision Filter	Walker	UK
	(1Um) Precision Filter	Walker	UK
	Proportional Valve	Lanny	Germany
	High Pressure Valve Unit	Eugen Seitz	Switzerland
	Safety valve	Goetze	Germany
	Dew-Point Instrument	GE	USA
High Pressure Airway	Ionic Gas Control	Meech	UK

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