Volumetric Hotfill Filling Machine for Glass Bottle Juice & Tea Drinks

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of filling for viscous products with soft jelly or solids, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

  • Application
  • water, juice, tea, energy drinks, milk, vitamin drinks, liquor, functional beverage
  • Suitable for
  • glass or aluminum bottle
  • Filling system
  • Volumetric
  • Filling speed
  • 2,000 - 48,000BPH (330ml)
Inquiry
  • Describe
  • Features
  • Structure
  • Electrical Control System
  • Specification

Describe

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of filling for viscous products with soft jelly or solids, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

 

Features

  • 1.Bottle block cylinder & Infeed Screw

    Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.

    Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .

  • 2.Rinser

    Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.

  • 3.Filler (Controlled by Flowmeter)

    Rotary wheel fully made of stainless steel SUS 304.

    Non contact gravity filling method.

    Valves are controlled by flowmeter

    Product cylinder and filling valves are made of SUS 304

    Filling valves are reasonably structured with accurate filling.

    Filler is driven through gears inside the machine frame.

  • 4.Twist-off cap capper

    Twist-off cap capper is composed by gear, capping device, anti-rotate pole and elevated device. The drive is passed through transfer gear to the capper gear, and the elevated pole pass it to the capper. The up and down movement is done by capping cam.

    When main shaft and gear rotate under the capping head, while two screw rollers and anti-burglary roller complete capping under self-rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.

  • 5.Discharge Starwheel

    Nylon starwheel and conveyor belt work together to discharge bottles.

    Equipped with bottle jam protection device.

  • 6.Discharge Conveyor

    Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

    Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

  • 7.Machine Frame

    The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.

    Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.

    The gear transmission system is an interleaved arrangement of steel gears and nylon gears.

    The output shaft of the main motor is equipped overload protection to secure machine safety.

Structure

  • Bottle block cylinder & Infeed Screw

  • Rinser

  • Filler (Controlled by Flowmeter)

  • Twist-off cap capper

  • Discharge Starwheel

Electrical Control System

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Technical Specifications
Touch screen Siemens
PLC program controller Siemens
Inverter Mitsubishi
Low-volts breaker Mitsubishi
Photoelectrical controller Leuze
Proximity switch Leuze
Contactor Schneider
Main motor SEW

Specification

System Name Brand Origin
Transmission Gear Motor Sew Germany
Servo Motor Lenze Germany
Air Compressed Brake Steki Taiwan, China
Torque Limiter Steki Germany
Timing Belt (Seamless) Rw Italy
Air Compressed Brake Sit Germany
Key Bearing Ina/Fag Germany
Slewing Bearing Schmersal Germany
High Pressure Airway (0.01Um) Precision Filter Walker UK
(1Um) Precision Filter Walker UK
Proportional Valve Lanny Germany
High Pressure Valve Unit Eugen Seitz Switzerland
Safety valve Goetze Germany
Dew-Point Instrument GE USA
High Pressure Airway Ionic Gas Control Meech UK

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