12000BPH 2oz Glass Bottle Tonic Beverage Filling line Final

12000BPH 2oz Glass Bottle Tonic Beverage Filling line Final

BZXGF series with servo piston cylinder is special for viscous liquids like juice pulp, paste, condensed milk, ketchup, chili, jam, honey, edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of viscous liquids technics, which features reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.

Application
functional beverage, tonic beverage, energy shot
Suitable for
glass bottle
Filling system
Pressure filling
Filling speed
7,000-36,000BPH(500ml)

Inquiry

Describe
Features
Structure
Electrical Control System
Specification

Describe

Features

1.Bottle Infeed Screw

Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default. It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.

Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .
2.Rinser

Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
3.Filler

This machine works stable, fills precisely, and suits for cold and hot filling. The piston and piston barrel after the treatment of top technology, cooperate accurately, durable and wearable. It is equipped with material stirring system, three points liquid level control, frequency conversion adjustment, bottle in and out protection, automatic speed adjustment, filling with bottles and no filling without bottles. It adopts with good stainless-steel material, which meets the requirement of food sanitation, nice appearance.

This machine is reliable in design, compact in structure, additional with protection cover.

Compact structure, complete controlling system, convenient operation and high automatization.

Parts connect with material are all made of good stainless steel, bear rust and easy cleaning.

Precise in fixed quantify.
4.ROPP aluminum cap capper

Aluminum cap capper is composed by gear device, capping device, anti-rotate pole and elevated device. The drive is passed through transfer gear to the capper gear , and the elevated pole pass it to the capper.

The up and down movement is done by capping cam. The capping cam stays still, it rotates with the main equipment, and it rotates under the gear ring. Two screw roller and two ant burglary ring roller complete the capping under the capping self-rotation. The cam is fixed on the top board. So the cam stands still, when it rotates, the roller on the sleeve rolls along the cam curve while the sleeve moves up and down.

When main shaft and gear rotate under the capping head, while two screw rollers and anti-burglary roller complete capping under self-rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
5.Discharge Starwheel

Nylon starwheel and conveyor belt work together to discharge bottles.

Equipped with bottle jam protection device.
6.Discharge Conveyor

Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
7.Machine Frame

The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.

Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.

The gear transmission system is an interleaved arrangement of steel gears and nylon gears.

The output shaft of the main motor is equipped overload protection to secure machine safety.
8.Electrical control system

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Structure

Bottle Infeed Screw
Rinser
Filler
ROPP aluminum cap capper
Discharge Starwheel
safety

Electrical Control System

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Technical Specifications
Touch screen	Siemens
PLC program controller	Siemens
Inverter	Mitsubishi
Low-volts breaker	Mitsubishi
Photoelectrical controller	Leuze
Proximity switch	Leuze
Contactor	Schneider
Main motor	SEW

Specification

System	Name	Brand	Origin
Transmission	Gear Motor	Sew	Germany
	Servo Motor	Lenze	Germany
	Air Compressed Brake	Steki	Taiwan, China
	Torque Limiter	Steki	Germany
	Timing Belt (Seamless)	Rw	Italy
	Air Compressed Brake	Sit	Germany
	Key Bearing	Ina/Fag	Germany
	Slewing Bearing	Schmersal	Germany
High Pressure Airway	(0.01Um) Precision Filter	Walker	UK
	(1Um) Precision Filter	Walker	UK
	Proportional Valve	Lanny	Germany
	High Pressure Valve Unit	Eugen Seitz	Switzerland
	Safety valve	Goetze	Germany
	Dew-Point Instrument	GE	USA
High Pressure Airway	Ionic Gas Control	Meech	UK

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