Filling Machine for Glass CSD
BDXGF Series 3-in-1 monoblock composed of rinsing, filling and capping is developed and manufactured according to filling technical requirements of carbonated water, beer and carbonated beverage etc which is another good product by combination of advanced technology abroad and market structure based on Sunswell original mature product and technology. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
- Application
- carbonated drinks, soft drinks, soda water, sparkling water, beer
- Suitable for
- Glass or aluminum bottle
- Filling system
- Isobaric
- Filling speed
- 2,000 - 48,000BPH (330ml)
- Describe
- Features
- Structure
- Electrical Control System
- Specification
Describe
Features
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3.Filler
It’s composed by filling tank, filling valve, control cam, elevated cylinder, and clock cover valve opener and up and down dispenser. When it’s tested there is bottle, the valve opener opens the control pole and then CO2 opens. When the bottle pressure set the same pressure as tank interior, the main liquid passage opens automatically .The main liquid exhaust CO2, while it returns to the needle whole and air exhaust pipe .When the continuous liquid seal the air pipe, the bottle pressure is higher than the tank pressure .Under the pressure effect, the filling valve stops. After the filling finish, shut up the filling valve and let the CO2 out through the exhaust cam. (Don’t exhaust too fast, otherwise easy to get foam.
Equipped with CIP pipeline, main liquid pipe and air in pipe ensure the filling, cleaning. There is level sensor, safety valve, thermo meter and pressure gauge on the level tank. Clock cover, control pole are also fixed there.
The mixed material is transferred from filling valve to the tank .Filling liquid is controlled by the air return pipe; air return pipe is equipped with the umbrella structure, easier for the material filling. It also adopts the screw joint, easier for dismantle, only change the air pipe length when it needs the level adjustment. Air charge valve pole shut the CO2 return passage. Outer control pole life the charge valve and then opens the air charge/air return passage. Exhaust is preventing the material form making after filling.
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5.Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
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6.Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
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7.Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Structure
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Bottle block cylinder & Infeed Screw
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Rinser
-
Filler
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Crown cap capper
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Discharge Starwheel
Electrical Control System
Specification
| System | Name | Brand | Origin |
|---|---|---|---|
| Transmission | Gear Motor | Sew | Germany |
| Servo Motor | Lenze | Germany | |
| Air Compressed Brake | Steki | Taiwan, China | |
| Torque Limiter | Steki | Germany | |
| Timing Belt (Seamless) | Rw | Italy | |
| Air Compressed Brake | Sit | Germany | |
| Key Bearing | Ina/Fag | Germany | |
| Slewing Bearing | Schmersal | Germany | |
| High Pressure Airway | (0.01Um) Precision Filter | Walker | UK |
| (1Um) Precision Filter | Walker | UK | |
| Proportional Valve | Lanny | Germany | |
| High Pressure Valve Unit | Eugen Seitz | Switzerland | |
| Safety valve | Goetze | Germany | |
| Dew-Point Instrument | GE | USA | |
| High Pressure Airway | Ionic Gas Control | Meech | UK |
