| Valve type | Isobaric, CO2 counter-pressure |
| Output range | 12,000-36,000 BPH at 0.2-2 L |
| Containers | PET bottle, glass bottle, aluminum can |
| CO2 handling | Pre-pressurisation and return pipe, no venting |
| Valves | Mechanical, semi-electric or volumetric |
| Line scope | Water treatment, syrup mixing, carbonation, filler, pack |
A carbonated drink is a saturated solution held in equilibrium by pressure and temperature. If the filler exposes it to atmosphere, CO2 leaves the liquid as foam and the fill level collapses. Isobaric filling pressurises the bottle to the bowl pressure first, fills under counter-pressure, then releases in a controlled ramp.
Filling temperature and pressure are two critical parameters that directly control gas content, flavour consistency and shelf stability.
Size the filler on peak shift demand with a production factor of 0.65-0.85, then size the CO2 supply on average consumption, not peak. A CO2 plant built for the filler nameplate runs partly loaded for most of the year and loses more gas to vaporisation than the line saves in speed.
As beverage manufacturers ramp up production ahead of seasonal peaks like Mid‑Autumn, precise temperature control becomes even more vital.
| Valve type | Setting | Best for |
|---|---|---|
| Mechanical | Fixed cam profile | Single product, long runs |
| Semi-electric | Signal-timed open and close | Recipe changes within one product family |
| Volumetric | Chamber dose | Pressure or temperature drift during the shift |
| Isobaric + volumetric | Chamber dose under counter-pressure | High CO2 with tight fill accuracy |
The Isobaric Filling Machine for CSD and Sparkling Water is the reference unit for this configuration.
Syrup is proportioned and blended with treated water, then carbonated under pressure and temperature control. The ratio accuracy and the carbonation stability decide the product, and both are upstream of the filler. A filler cannot correct a drifting blend.
③ Intelligent PLC control system: A programmable logic controller manages the entire workflow, with tidy wiring, simple operation and convenient routine maintenance.
Rated output, change parts and services are listed on the CSD & Sparkling Water by Mechanical Filler page.
Warm product holds less CO2 at the same pressure, so the filler either loses gas or needs a higher pressure that increases foaming. Chilling before carbonation is the standard answer, and the chiller capacity belongs in the utility schedule.
The same question is worked through from another angle in How Nitrogen Dosers Enhance CO2 Retention, Taste Preservation, and.
Overfoaming is gas leaving the product too fast at the end of fill. The pressure release has to be ramped, not dumped, and the fill height has to leave the right headspace. A snift valve that opens too early turns a good fill into a wet bottle.
This balanced pressure environment prevents CO₂ from escaping and stops foaming or overflow.
No. Carbonation needs isobaric valves under counter-pressure; still water runs gravity or volumetric. A combiblock can carry both valve sets, but they are specified separately and are not interchangeable at the push of a button.
It holds what the mixer sets and the temperature allows. Most CSD runs between 2.5 and 4.0 volumes, with the target set per product. Retention, not the mixer set point, is what the acceptance test should measure in the filled bottle.
400 cans per minute. CPH and BPH are different units and cannot be compared directly, because can and bottle formats carry different volumes and different downstream equipment.
The higher the volumes, the sharper the mouthfeel and the more pressure the package must hold. Higher carbonation also needs a colder fill and a tighter pressure ramp, so it reduces practical line speed.
Yes, with a different infeed, spacing and capping set. Glass needs mechanical spacing rather than an air conveyor, and the filler runs at 4,000-20,000 BPH on glass against 12,000-36,000 BPH on PET.
Country: Kazakhstan
Product: PET Bottled Carbonated Soft Drinks
Capacity: 12000BPH (1L)
Solution:Carbonated Drinks Production Line
Country: Syria
Product: Aluminum Canned Carbonated Soft Drinks
Capacity: 24000CPH (250ml)
Solution:Carbonated Drinks Production Line
+86 13921964455
[email protected]
A2 Dongjiu Industrial Park, 30 East Jintang Road, Tangshi, Zhangjiagang, Jiangsu 215600, China
