| Types | Sleeve, hot melt glue OPP, rotary sticker, self-adhesive |
| Rate | Matched to the filler, with an accumulator between |
| Key control | Label position, glue pattern, shrinkage, adhesion |
| Contact material | OPP film, PVC or PETG sleeve, paper sticker |
| Key decision | Full sleeve or partial wrap |
| Line position | After filling, before packing |
A full-body sleeve covers the whole bottle and gives the most design freedom, at the cost of film and a shrink tunnel. An OPP wrap-around label is the cheapest per unit at high speed. A sticker suits short runs and curved surfaces where a wrap is impractical.
The label is positioned relative to the bottle, so any variation in bottle rotation, conveyor speed or label feed shows up as drift. On a round bottle the orientation is set by a roller or a star wheel; on a square bottle it is set by a mechanical aligner. Drift is usually a bottle handling problem, not a label problem.
| Label type | Cost per unit | Best for |
|---|---|---|
| OPP wrap-around | Lowest at volume | High-speed round bottles |
| Full-body sleeve | Higher film cost | Full coverage and shaped bottles |
| Self-adhesive sticker | Middle | Short runs and flat or curved panels |
| Paper label with glue | Low material, slower | Glass bottles and craft products |
The specification sheet for the Rotary Sticker Labeling carries the figures quoted here.
After the filler and before the packer, normally with an accumulator on each side. The labeller is the most frequent short-stop on many lines, so the accumulator size in front of it decides whether a label roll change reaches the filler or not.
Throughput and change-part lists are on the Sleeve Labeling page rather than in this note.
Surface energy, bottle temperature and glue choice. A cold bottle straight from the filler carries condensation, and a water-based adhesive will not bond to it. Hot melt handles a damp surface better, which is why it dominates high-speed beverage lines.
The same question is worked through from another angle in How to Automate Labeling for Large Bottling Lines.
Because a missing or skewed label is a customer reject that the line cannot see. A camera at the labeller outlet with a reject gate catches it at the source, before the packer hides it inside a case.
Usually uneven tunnel temperature, wrong film orientation, or a bottle that is still warm from filling. Check the tunnel profile and the film direction before changing the speed.
Not without a change of the applicator. Sleeve and wrap-around are different machines with different film paths, so a plant running both normally has two labellers.
At high volume, an OPP wrap-around label usually is, because the film is thinner and the machine runs faster. A sleeve costs more per unit but covers the whole bottle and allows full-body design.
With two applicators or a combined unit, yes. They are separate stations with separate film paths, so the line needs the space and the changeover time for both.
Usually too little glue, a cold bottle, or a seam pressed before the glue sets. Check the glue pattern and the bottle temperature before changing the speed.