Equipment Compositions and Functions
Bottle block cylinder & Infeed Screw
Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Product cylinder and filling valves are made of 304.
Filling valves are reasonably structured with accurate filling.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Twist-off cap capper
Twist-off cap capper is composed by gear, capping device, anti rotate pole and elevated device. The drive is passed through transfer gear to the capper gear, and the elevated pole pass it to the capper.The up and down movement is done by capping cam.
When main shaft and gear rotate under the capping head, while two screw rollers and anti burglary roller complete capping under self rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
Discharge Starwheel
Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical control system
The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Product storage tank and filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Touch screen: Pro-face
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Leuze
Proximity switch: Leuze
Other electrical components: Siemens, Schneider
Pneumatic component: Airtac
Main motor: ABB
Equipment Compositions and Functions
Bottle block cylinder & Infeed Screw
Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Product cylinder and filling valves are made of 304.
Filling valves are reasonably structured with accurate filling.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Twist-off cap capper
Twist-off cap capper is composed by gear, capping device, anti rotate pole and elevated device. The drive is passed through transfer gear to the capper gear, and the elevated pole pass it to the capper.The up and down movement is done by capping cam.
When main shaft and gear rotate under the capping head, while two screw rollers and anti burglary roller complete capping under self rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
Discharge Starwheel
Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical control system
The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Product storage tank and filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Touch screen: Pro-face
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Leuze
Proximity switch: Leuze
Other electrical components: Siemens, Schneider
Pneumatic component: Airtac
Main motor: ABB
