| Supply scope | Filling, capping, labelling and packing equipment |
| Sizing basis | Demand in units per day, divided by productive hours and a production factor |
| Production factor | 0.65-0.85 depending on formats and changeovers |
| Key control | Fill accuracy, closure integrity, changeover time |
| Key decision | One flexible line or two dedicated lines |
| Acceptance | Output, accuracy, closure and changeover, measured |
Changeover, CIP, label roll changes and downstream stops. A line rated at 12,000 BPH and run with four formats and two changeovers per shift delivers closer to 8,000. The production factor is not a discount on the machine; it is what the plant actually gets.
Rated output at the specified format, fill accuracy on a defined sample, closure torque or seam measurement, and a full changeover timed with the customer watching. Anything not measured at acceptance becomes a discussion after the money is paid.
| Decision | What it fixes | What it does not fix |
|---|---|---|
| Filling principle | Product and accuracy | Downstream capacity |
| Valve count | Rated BPH | Changeover and CIP time |
| Automation level | Labour per shift | Product quality |
| Line layout | Floor space and flow | Throughput of the slowest station |
Rated output, change parts and services are listed on the Gravity Filling Machine for Still Water page.
It proves the machine meets the written specification on the agreed product, at the agreed format, in the builder workshop. It does not prove the line will run in your building. Both tests are needed, and the second one is where most disputes start.
Valve count, utility schedule and footprint sit on the Volumetric Filling Machine for Still Water page.
At 1:100, with conveyor radii, maintenance access and the largest format drawn in. Most layout problems appear as a service door that cannot open or a pallet that cannot turn. Fixing them on paper costs nothing; fixing them on site costs weeks.
The same question is worked through from another angle in How to Select a Flowmeter for High-Precision Volumetric Filling.
One full set of valve seals, one set of capping inserts, guide rail blocks and the change parts for the second format. These are the items with long lead times that stop a line for days. Buying them with the machine is cheaper than buying them in a hurry.
Bottles per day divided by productive hours, then divided by a production factor of 0.65-0.85. The factor covers changeover, cleaning and downstream stops. Sizing at 1.0 is the most common planning error.
A well-maintained stainless line runs for well over a decade, with wear parts replaced on condition. The variables are water quality, cleaning regime and whether spare parts are kept in stock.
Capacity is usually added by a second line or by a downstream upgrade, not by speeding up the filler. The filler, the capper and the packer are matched, so raising one alone moves the bottleneck.
A monoblock combines rinse, fill and cap on one frame. A full line adds treatment, blowing, labelling, packing and palletizing around it. The monoblock is one station in a longer chain.
Valve count, automation level, material of construction, whether blowing is included, and the packing format. Price follows the specification, so two quotes are only comparable when the specifications match.
Country:Kazakhstan
Product: PET Bottled Sparkling Water, Canned Soft Drink, Canned Tea
Capacity: 25000CPH (250ml)
Solution:Three Lines,7000BPH(1.5L), 15000CPH(330ml),15000CPH(450ml)
+86 13921964455
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A2 Dongjiu Industrial Park, 30 East Jintang Road, Tangshi, Zhangjiagang, Jiangsu 215600, China
