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Combiblock – Blowing - Filling & Capping For carbonated drinks by volumetric filling

3-in-1 combiblock, composed of blowing, CSD volumetric filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and carbonated water. The combiblock avoids friction of bottles during air conveying.

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Capacity: 12,000 36,000BPH (500ml)


Features


Rotary Blow Molding Machine

1) Horizontal heating chain drive system



  • Use high-strength brass processing to extend the service life

  • Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread


2) Efficient energy-saving preform heating system


  • Adjustment device with ruler instructions, equipment adjustment more convenient

 

  • Using streamlined guide plate, so that the air flow more effectively on the preform neck cooling and protection

  • Mirror reflector, high reflection, more energy efficient

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  • Norgren’s smaller high pressure valve group, less dead space

  • Saving blowing air


3) Patented blowing nozzle unit for stable preform


  • Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.

  • To avoid broken bottle blocking machine phenomenon.


4) Fast mold changing unit (6-screw design)



  • 6-screw mold change design

  • 6-8min for each mold changing


5) H-type steel frame, reducing vibration, more stable


  • Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.

  • H-type steel welding, high-speed rotation more stable.


6) High accurate filtration system and High pressure air recycling system


 


  • High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.



  • High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.


7) High speed & energy saving blowing system



  • Integrated brake system with slewing ring, more reliable and stable.

8) Reliable electrical control



  • Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.


  • Safety relay equipped


  • Safety door locking


9) Air conditioning and Anti-condensation System on electrical cabinet



10) Ion air blowing


  • Ion gas blowing for removing dust on preform

  • Positive and negative ion generator neutralize static electricity on surface of preform

  • Blow clean compressed air onto the surface of the preform

  • Vacuum dust suction



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CSD Volumetric Filling Machine

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  • Rotary wheel fully made of stainless steel SUS 304.

  • Isobaric filling method controlled flowmeter

  • Filling valves are made of SUS304

  • Filler is driven through gears inside the machine frame.

  • Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.





Capping Machine

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Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:

  • The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

  • Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.

  • Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.

  • The capper is equipped with inlet bottle detection switch.

  • Centrifugal way of cap arranging is adopted to reduce damage of caps.

  • A cap inspecting system is applied to control on-off of elevator.


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Equipment Structure

  • Stand

  • Rotary blow molder

  • Rotary filler

  • Rotary capper

  • Bottle infeed and outfeed system

  • Control


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