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BZXGF Series Glass Bottle Filling Machine for Jam

Application:jam, honey and viscous products

Containers applied for: glass bottle

Filling system: piston filling

Production capacity: 3,000BPH – 36,000BPH (500ml)

BZXGF series is special for viscous liquids like juice pulp, paste, condensed milk, ketchup, chili, jam, honey, edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of viscous liquids technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.

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Equipment Compositions and Functions


Bottle Infeed Screw

05-05 Glass Bottle Filler for Jam and Honey772

Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default. It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.


Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .

Rinser

05-05 Glass Bottle Filler for Jam and Honey1365

Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.



Filler


  • This machine works stable, fills precisely, and suits for cold and hot filling. The piston and piston barrel after the treatment of top technology, cooperate accurately, durable and wearable. It is equipped with material stirring system, three points liquid level control, frequency conversion adjustment, bottle in and out protection, automatic speed adjustment, filling with bottles and no filling without bottles. It adopts with good stainless-steel material, which meets the requirement of food sanitation, nice appearance.

  • This machine is reliable in design, compact in structure, additional with protection cover.

  • Compact structure, complete controlling system, convenient operation and high automatization.

  • Parts connect with material are all made of good stainless steel, bear rust and easy cleaning.

  • Precise in fixed quantify.


05-05 Glass Bottle Filler for Jam and Honey2403

Piston Filler with Servo Control


05-05 Glass Bottle Filler for Jam and Honey2439


05-05 Glass Bottle Filler for Jam and Honey2442

Servo Cylinder


The servo electric cylinder adopts a well-known brand electric cylinder in Taiwan, which is controlled by a servo motor to control the lifting and lowering of the lead screw. The precision is extremely high. The thrust range can be from 800N to 1700N, and the speed can be adjusted.



ROPP aluminum cap capper

05-05 Glass Bottle Filler for Jam and Honey2772

Aluminum cap capper is composed by gear device, capping device, anti-rotate pole and elevated device. The drive is passed through transfer gear to the capper gear , and the elevated pole pass it to the capper.


The up and down movement is done by capping cam. The capping cam stays still, it rotates with the main equipment, and it rotates under the gear ring. Two screw roller and two ant burglary ring roller complete the capping under the capping self-rotation. The cam is fixed on the top board. So the cam stands still, when it rotates, the roller on the sleeve rolls along the cam curve while the sleeve moves up and down.

When main shaft and gear rotate under the capping head, while two screw rollers and anti-burglary roller complete capping under self-rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.


Discharge Starwheel

05-05 Glass Bottle Filler for Jam and Honey3671

  • Nylon starwheel and conveyor belt work together to discharge bottles.

  • Equipped with bottle jam protection device.



Discharge Conveyor

  • Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

  • Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.



Machine Frame

  • The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.

  • Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.

  • The gear transmission system is an interleaved arrangement of steel gears and nylon gears.

  • The output shaft of the main motor is equipped overload protection to secure machine safety.



Electrical control system

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.


Main Configuration


  • Material of filling valve: Stainless steel SUS304

  • Material of rotary tray and machine platform of rinser and filler: Stainless steel 304

  • Touch screen: Pro-face

  • PLC program controller: Mitsubishi

  • Inverter: Mitsubishi

  • Photoelectrical controller: Leuze

  • Proximity switch: Leuze

  • Other electrical components: Siemens

  • Pneumatic component: Airtac

  • Main motor: ABB



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