12000BPH 2oz Bottling Line for Shot

BZXGF series with servo piston cylinder is special for viscous liquids like juice pulp, paste, condensed milk, ketchup, chili, jam, honey, edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of viscous liquids technics, which features reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.

  • Application
  • functional beverage, tonic beverage, energy shot
  • Suitable for
  • PET,HDPE
  • Filling system
  • Piston by servo control
  • Filling speed
  • 10,000-36,000BPH(100ml)
Inquiry
  • Describe
  • Features
  • Structure
  • Electrical Control System
  • Specification

Describe

BZXGF series with servo piston cylinder is special for viscous liquids like juice pulp, paste, condensed milk, ketchup, chili, jam, honey, edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of viscous liquids technics, which features reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.

12000BPH 2oz Glass Bottle Tonic Beverage Filling line Final

 

Features

  • 1.Bottle Infeed Screw

    Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default. It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.

    Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .

  • 2.Rinser

    Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.

  • 3.Filler

    This machine works stable, fills precisely, and suits for cold and hot filling. The piston and piston barrel after the treatment of top technology, cooperate accurately, durable and wearable. It is equipped with material stirring system, three points liquid level control, frequency conversion adjustment, bottle in and out protection, automatic speed adjustment, filling with bottles and no filling without bottles. It adopts with good stainless-steel material, which meets the requirement of food sanitation, nice appearance.

    This machine is reliable in design, compact in structure, additional with protection cover.

    Compact structure, complete controlling system, convenient operation and high automatization.

    Parts connect with material are all made of good stainless steel, bear rust and easy cleaning.

    Precise in fixed quantify.

  • 4.Capper

    Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows.

    Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

    Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.

    Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.

    The capper is equipped with inlet bottle detection switch.

    Centrifugal way of cap arranging is adopted to reduce damage of caps.

    A cap inspecting system is applied to control on-off of elevator.

  • 5.Discharge Starwheel

    Nylon starwheel and conveyor belt work together to discharge bottles.

    Equipped with bottle jam protection device.

  • 6.Discharge Conveyor

    Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

    Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

  • 7.Machine Frame

    The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.

    Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.

    The gear transmission system is an interleaved arrangement of steel gears and nylon gears.

    The output shaft of the main motor is equipped overload protection to secure machine safety.

  • 8.Electrical control system

    The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Structure

  • Bottle Infeed Screw

    Bottle Infeed Screw

  • Rinser

    Rinser

  • Filler

    Filler

  • ROPP aluminum cap capper

    capper

  • Discharge Starwheel

    Sleeve Labeler

  • safety

    safety

Electrical Control System

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Technical Specifications
Touch screen Siemens
PLC program controller Siemens
Inverter Mitsubishi
Low-volts breaker Mitsubishi
Photoelectrical controller Leuze
Proximity switch Leuze
Contactor Schneider
Main motor SEW

Specification

System Name Brand Origin
Transmission Gear Motor Sew Germany
Servo Motor Lenze Germany
Air Compressed Brake Steki Taiwan, China
Torque Limiter Steki Germany
Timing Belt (Seamless) Rw Italy
Air Compressed Brake Sit Germany
Key Bearing Ina/Fag Germany
Slewing Bearing Schmersal Germany
High Pressure Airway (0.01Um) Precision Filter Walker UK
(1Um) Precision Filter Walker UK
Proportional Valve Lanny Germany
High Pressure Valve Unit Eugen Seitz Switzerland
Safety valve Goetze Germany
Dew-Point Instrument GE USA
High Pressure Airway Ionic Gas Control Meech UK

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