Piston Filling Machine for Viscous Product And Juice With Pulp
BZXGF series with servo piston cylinder is special for viscous liquids like juice pulp, paste, condensed milk, ketchup, chili, jam, honey, edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of viscous liquids technics, which features reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.
- Application
- juice, milk, laban, yogurt, plant protein drink with pulp and fruit pieces
- Suitable for
- PET, glass, can
- Pulp dosing
- peristaltic pump, measure cup, piston
- Liquid filling
- gravity, volumetric
- Filling speed
- 3,000 - 36,000BPH (500ml
- Describe
- Features
- Structure
- Transfer starwheel on filler
- Specification
Describe
Features
-
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
-
Filler
This machine works stable, fills precisely, and suits for cold and hot filling. The piston and piston barrel after the treatment of top technology, cooperate accurately, durable and wearable. It is equipped with material stirring system, three points liquid level control, frequency conversion adjustment, bottle in and out protection, automatic speed adjustment, filling with bottles and no filling without bottles. It adopts with good stainless-steel material, which meets the requirement of food sanitation, nice appearance.
This machine is reliable in design, compact in structure, additional with protection cover.
Compact structure, complete controlling system, convenient operation and high automatization.
Parts connect with material are all made of good stainless steel, bear rust and easy cleaning.
Precise in fixed quantify.
The servo electric cylinder adopts a well-known brand electric cylinder in Taiwan, which is controlled by a servo motor to control the lifting and lowering of the lead screw. The precision is extremely high. The thrust range can be from 800N to 1700N, and the speed can be adjusted.
-
ROPP aluminum cap capper
Aluminum cap capper is composed by gear device, capping device, anti-rotate pole and elevated device. The drive is passed through transfer gear to the capper gear , and the elevated pole pass it to the capper.
The up and down movement is done by capping cam. The capping cam stays still, it rotates with the main equipment, and it rotates under the gear ring. Two screw roller and two ant burglary ring roller complete the capping under the capping self-rotation. The cam is fixed on the top board. So the cam stands still, when it rotates, the roller on the sleeve rolls along the cam curve while the sleeve moves up and down.
When main shaft and gear rotate under the capping head, while two screw rollers and anti-burglary roller complete capping under self-rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
-
Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
-
Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
-
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Structure
-
Rinser
Transfer starwheel on filler
Specification
System | Name | Brand | Origin |
---|---|---|---|
Transmission | Gear Motor | Sew | Germany |
Servo Motor | Lenze | Germany | |
Air Compressed Brake | Steki | Taiwan, China | |
Torque Limiter | Steki | Germany | |
Timing Belt (Seamless) | Rw | Italy | |
Air Compressed Brake | Sit | Germany | |
Key Bearing | Ina/Fag | Germany | |
Slewing Bearing | Schmersal | Germany | |
High Pressure Airway | (0.01Um) Precision Filter | Walker | UK |
(1Um) Precision Filter | Walker | UK | |
Proportional Valve | Lanny | Germany | |
High Pressure Valve Unit | Eugen Seitz | Switzerland | |
Safety valve | Goetze | Germany | |
Dew-Point Instrument | GE | USA | |
High Pressure Airway | Ionic Gas Control | Meech | UK |