| What is included | Filling, capping and closing equipment |
| Filling principles | Gravity, volumetric, isobaric, piston, load cell |
| Capacity | 2,000-48,000 BPH by configuration |
| Accuracy basis | Volume, weight or fill level |
| Wetted parts | SUS 304 product contact, CIP-ready |
| Key control | Fill accuracy, closure integrity, CIP time |
The product fixes the filling principle; output only fixes the size. Still liquid at a steady density runs gravity or volumetric; carbonated product needs isobaric; thick product with solids needs a piston; product sold by weight runs a load cell. Fix the product first; a machine chosen before it is a machine chosen twice.
Four variables sit behind a fill number: the dosing principle, the product temperature, the bottle geometry, and the condition of the valve or piston seal. A machine that holds its tolerance on the factory test can drift in the plant when the product arrives warmer or the bottle wall gets thinner.
| Principle | Doses by | Fails when |
|---|---|---|
| Gravity | Fill level in the bottle | Bottle geometry varies |
| Volumetric | Chamber volume | Valve seal wears |
| Isobaric | Volume under counter-pressure | Pressure or temperature drifts |
| Piston | Displacement | Product carries solids |
| Load cell | Net weight | Product temperature moves |
A different bottle format means a different unit; see the Gravity Filling Machine for Still Water.
A CIP cycle is measured in tens of minutes to over an hour depending on the circuit and the soil. It is not production time, and a plan that counts it as production will miss its daily output every day. The number belongs in the capacity calculation, not in the shift handover.
The Volumetric Filling Machine for Still Water is the matching unit when this becomes a line project.
Foaming product needs a slower fill ramp and often a longer nozzle that reaches below the surface. The machine is the same frame with a different valve and a different cam or recipe. Sizing it on the water rate and hoping the foam settles is how lines end up at half output.
The same question is worked through from another angle in 20 Most Common Questions About Beverage Filling Lines (Answered).
Gravity fills to a level set by a tube, so accuracy depends on the bottle. A volumetric filler measures a chamber volume, which keeps it accurate when the format changes. Gravity is simpler and cheaper; volumetric is more repeatable when the bottle changes.
It depends on the principle and the product. A volumetric or load cell filler holds a tighter band than gravity on a variable bottle. The tolerance belongs in the acceptance protocol, measured by weight on a defined sample.
Yes, with change parts: star wheels, guide rails, grippers and a recipe. The parts are cheap compared with the changeover time, which is why most plants specify one dominant format.
A single frame carrying the rinser, the filler and the capper, driven and controlled together. It removes two transfers and the floor space between three separate machines.
Country:Kazakhstan
Product: PET Bottled Sparkling Water, Canned Soft Drink, Canned Tea
Capacity: 25000CPH (250ml)
Solution:Three Lines,7000BPH(1.5L), 15000CPH(330ml),15000CPH(450ml)
+86 13921964455
[email protected]
A2 Dongjiu Industrial Park, 30 East Jintang Road, Tangshi, Zhangjiagang, Jiangsu 215600, China
