Sunswell has cultivated the Kazakhstan market for many years. Among them, many large production line projects have been made, and it has a certain brand influence in the local area. Therefore, more and more customers find Sunswell to seek cooperation, including some new entrants.
This equipment is used in two piece aluminum can and PET Bottle to strength aluminum cans & bottles.Features:- No can, no dosing, reduce the waste of nitrogen. With detector to adjust the speed.- Vacuum isolate protect to reduce the running cost.- Nozzle protecting device, avoid ice phenomenon.- Liq
It is used for filling beer or beverages (such as soda, beer, etc.) containing CO2 gas in cans. The filling valve adopts float ball measuring cylinder type electronic pneumatic valve, which is also the most advanced technology in the world for aluminum can carbonated filling. It adopts float ball me
“ZBN Vizit” LLP is a typical carbonated soft drink bottler located in Shymkent, the biggest city of South Kazakhstan.
Treatment for drinking water production involves the removal of contaminants and/or inactivation of any potentially harmful microbes from raw water to produce water that is pure enough for human consumption without any short term or long term risk of any adverse health effect. In general terms, the
It has been more than 2,600 years since the phenomenon of electrostatic attraction was discovered, and the basic electrostatic theory has become the theoretical basis of modern electrostatic dust removal technology, less than a hundred years ago. In recent decades, due to economic development and
Turkey is a country spanning the two continents of Asia and Europe, bordering the Black Sea to the north, the Mediterranean Sea to the south, Syria and Iraq to the southeast, the Aegean Sea to the west, Greece and Bulgaria to the east, and Georgia, Armenia, Azerbaijan and Iran to the east. . Turkey'
Recently, we received a new order which is for liquid detergent filling and packaging use. This line includes bottle buffering & feeding table, high precise linear servo control filling machine, linear cap screwing machine, cap elevator, inkjet dater printer, double sides labeling machine, automatic
Three years ago, a customer from New York, USA purchased a 1500BPH (1gallon) water filling line from Sunswell, including automatic blow molding machine, three-in-one filling machine, labeling machine, conveying system, air compressor and other auxiliary equipment.
Our mixer is an advanced online automatic mass flow mixer, can automatically detect and accurately adjust, it reduce precision error from traditional manual deployment and save the deployment system cost, especially for high speed continuous production line, and can be combined with the associated e
After more than half a year of production racing against the epidemic, we finally completed and shipped at the beginning of July. Very thanks for client’s understanding and patient waiting. This order includes 21000BPH 370ml carbonated filling machine and 1T/hr CIP. Real pictures as below for refere
Tray Packer suit for beverage, drinking water,beer wine and infusion bottle ect. packaging,which can be packed without tray and with a firm and beautiful appearance.
Semi-fluid refers to the fluid material with the viscosity range of 1000-10000mPa ·s. When filling this kind of the material, often because of the filling valve diameter selection is not reasonable and the situation of leakage, which not only affects the filling accuracy, but also cause pollution.
Two years ago, Angolan customer Berosil Industrial ordered a bottled water production line from Sunswell, including injection molding, bottle blowing machine, filling machine, conveyor, sleeve labeling machine and film packing machine, as well as related auxiliary equipment.
In our daily life, whether we go out to eat or eat at home, whether it is winter or summer, we generally drink some beer, and beer has now become a part of our lives. So, naturally, there are more and more beer production lines. Now let's see how beer is produced! The raw materials for beer producti
Since 2022, the global Covid-19 situation is still seriously, and the Internatonal trade environment is still not good ! Domestically, Shanghai, Jiangsu and other places were blocked, so the ports and terminals were unable to deliver goods. After three months, finally at the end of May, our three Wa
Semi-fluid refers to the fluid material with the viscosity range of 1000-10000mPa ·s. When filling this kind of the material, often because of the filling valve diameter selection is not reasonable and the situation of leakage, which not only affects the filling accuracy, but also cause pollution.
We just finish manufacturing one set of full automatic single loop CIP system which has 3 pcs 2000L tanks and 18m3 CIP feeding pump, 20m3 CIP return pump.Now this machine already be packed and ready for loading into container. We believe that this machine will serve customer in the best state and lo
Since the end of March, the new crown virus of Omicron has swept Shanghai, and Shanghai has begun to close the city. It has also seriously affected the normal production and life of cities around Shanghai. Everything slows down. Logistics was blocked, raw materials could not come in, products could
Depalletizer workflow and principlesHydraulic car put the whole stack bottles into unstacking station (hydraulic lift table)Nursing bottle cylinder starts, cover entire stack bottles from three sides.Hydraulic lifts start, hold the board rise to a certain height crib.Folder separator cylinder starts
Composition
l Emergency switch l Main rotary wheel l Touch-screen l Main switch (power) l Electronic-controlled cabinet l Level l Air control l Label station support regulation device l Rack | l Infeed screw l Infeed starwheel l Label reels l Label station l Discharge starwheel l Comfort label institution l Glue supply system l Conveyor |
1. Equipment constitutes
A: mainframe
SEW servo system |
SEW servo drive system |
SEW motion controller |
Schneider 7” Color Touch-screen HMI |
Sick Digital Color Mark Sensor |
Japan SUNX Detection Sensor for coating adhesive |
Japan SUNX Photoelectric Sensor |
Japan Panasonic Pressure Sensor |
B: Mechanical parks
Transportation institution | TRANSTECNO motor 400w (with deceleration by TRANSTECNO ), inverter speed control |
Conveyor | Italy FLEXON LF820-K325 industrial nylon chain plate conveyor |
Mainframe transportation institution | TRANSTECNO motor |
Sub bottle institution | industrial worm sub bottle institution |
Into bottle institution | with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy and stability of loading |
Position institution | Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning |
Labeling institution | Containers are pick up by rotary wheel, labeling during the rotation. |
Supply label institution | high speed servo opp label supply system (drive by servo-motor) |
Pressing label institution | Arc brush unit |
Guided bottle institution | adjust by double coordinate section guide rail |
Glue supply system | hot melt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing |
1. Safety part of the machine
Safety protection | In order to keep the operator safety ,when the machine is running please close the protective doors |
Lack of label alarm | Set an alarm to remind the operator to change the label when the label will be use out |
Lack of bottle alarm | When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production |
Leak of labeling alarm | To control the quality of labeling |
Pressure testing | When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce |
Vacuum testing | When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce |
Temperature testing | When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce |
2. Method of Operation
l The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
l The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
l Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process:
Infeed bottle → pre-position →label cutting → gluing → labeling→label by press out → finish
1. Electrical components
No. | Component Name | Brand | From | Qty. | Remarks |
1. | Label Feeding Servo Motor | SEW | Germany | 1 set | 750W |
2. | Label Feeding Servo Drive | SEW | Germany | 1 set | 750W |
3. | Inverter | Danfoss | Denmark | 3 sets | |
4. | Air Switch | Merlin Gerin | France | 1 set | |
5. | Breaker | TE | France | 1 set | |
6. | Relay | Omron | Japan | 3 sets | 24V |
7. | Emergency Switch | TE | France | 2 sets | Front and back |
8. | Switch Power | MW | China | 1 set | 6A |
9. | Control Cable | China | Multi-core shielded wire | ||
10. | PLC | Siemens | Germany | 3 sets | |
11. | HMI 7” | Schneider | France | 1 set | |
12. | Alarm Light | Q-Light | Korea | 1 set | |
13. | Fiber Wire | KYENESE | Japan | 1 set | Photoelectrical sensor |
14. | Fiber Amplifier | KYENESE | Japan | 1 set | Digital display & adjustment |
15. | Photoelectrical Sensor | Panasonic | Japan | 1 set | For checking |
16. | Label Checking Sensor | Panasonic | Japan | 2 sets | |
17. | Label Color Checking Sensor | Sick | Germany | 1 set | |
18. | Label Shortage Sensor | Optex | Japan | 1 set | |
19. | Bottle Checking Sensor | Panasonic | Japan | 1 set | |
20. | System Tracking Encoder 1 | Nimicon | Japany | 1 set | |
21. | System Tracking Encoder 2 | Kuebler | Germany | 1 set | |
22. | Main Motor 2200W | TRANSTECNO | Italy | 1 set | Inverter regulator |
23. | Main Motor Reducer | TRANSTECNO | Italy | 1 set | |
24. | Gluing Motor Transmission | Panasonic | Japan | 1 set | 1:20 |
25. | Gluing Motor 60W | Panasonic | Japan | 1 set | |
26. | Pneumatic Cylinder | Airtac | Taiwan | 2 sets | |
27. | Pressure Sensor | Panasonic | Japan | 1 set | |
28. | Temperature Control | Omron | Japan | 1 set | |
29. | Frame | China | SUS304 | ||
30. | Belt Chain | 82.6 | China |
2. Technical parameters
Name | OPP Hot Melt Round Bottle Labeling Machine |
Capacity | 24,000BPH 150ml |
Power supply | Three-phase 380V 50 Hz 11KW |
Compressed Air Supply | 6kg, 8L/Min |
Machine dimension | 3500mm×3000mm can be adjusted by customer requirements |
Method of speed adjustment | uninterrupted - adjust rate |
Labeling precision | ±1mm |
Maximum label width | 200mm (standard width, can be adjusted ) |
The maximum outer diameter of label | 600mm |
Paper core Hot melt | 152 mm |
Labeling glue | glue at both ends of each label with hot melt |
Gluing temperature | 120~160℃ |
Labeling type for products | suitable for round or square containers made of plastic, metal, glass |
Type of label | OPP label, paper-plastic composite film label, paper label |
Labeling stations | 24 per cycle |
Machine weight | 3800 kg |
Composition
l Emergency switch l Main rotary wheel l Touch-screen l Main switch (power) l Electronic-controlled cabinet l Level l Air control l Label station support regulation device l Rack | l Infeed screw l Infeed starwheel l Label reels l Label station l Discharge starwheel l Comfort label institution l Glue supply system l Conveyor |
1. Equipment constitutes
A: mainframe
SEW servo system |
SEW servo drive system |
SEW motion controller |
Schneider 7” Color Touch-screen HMI |
Sick Digital Color Mark Sensor |
Japan SUNX Detection Sensor for coating adhesive |
Japan SUNX Photoelectric Sensor |
Japan Panasonic Pressure Sensor |
B: Mechanical parks
Transportation institution | TRANSTECNO motor 400w (with deceleration by TRANSTECNO ), inverter speed control |
Conveyor | Italy FLEXON LF820-K325 industrial nylon chain plate conveyor |
Mainframe transportation institution | TRANSTECNO motor |
Sub bottle institution | industrial worm sub bottle institution |
Into bottle institution | with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy and stability of loading |
Position institution | Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning |
Labeling institution | Containers are pick up by rotary wheel, labeling during the rotation. |
Supply label institution | high speed servo opp label supply system (drive by servo-motor) |
Pressing label institution | Arc brush unit |
Guided bottle institution | adjust by double coordinate section guide rail |
Glue supply system | hot melt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing |
1. Safety part of the machine
Safety protection | In order to keep the operator safety ,when the machine is running please close the protective doors |
Lack of label alarm | Set an alarm to remind the operator to change the label when the label will be use out |
Lack of bottle alarm | When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production |
Leak of labeling alarm | To control the quality of labeling |
Pressure testing | When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce |
Vacuum testing | When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce |
Temperature testing | When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce |
2. Method of Operation
l The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
l The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
l Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process:
Infeed bottle → pre-position →label cutting → gluing → labeling→label by press out → finish
1. Electrical components
No. | Component Name | Brand | From | Qty. | Remarks |
1. | Label Feeding Servo Motor | SEW | Germany | 1 set | 750W |
2. | Label Feeding Servo Drive | SEW | Germany | 1 set | 750W |
3. | Inverter | Danfoss | Denmark | 3 sets | |
4. | Air Switch | Merlin Gerin | France | 1 set | |
5. | Breaker | TE | France | 1 set | |
6. | Relay | Omron | Japan | 3 sets | 24V |
7. | Emergency Switch | TE | France | 2 sets | Front and back |
8. | Switch Power | MW | China | 1 set | 6A |
9. | Control Cable | China | Multi-core shielded wire | ||
10. | PLC | Siemens | Germany | 3 sets | |
11. | HMI 7” | Schneider | France | 1 set | |
12. | Alarm Light | Q-Light | Korea | 1 set | |
13. | Fiber Wire | KYENESE | Japan | 1 set | Photoelectrical sensor |
14. | Fiber Amplifier | KYENESE | Japan | 1 set | Digital display & adjustment |
15. | Photoelectrical Sensor | Panasonic | Japan | 1 set | For checking |
16. | Label Checking Sensor | Panasonic | Japan | 2 sets | |
17. | Label Color Checking Sensor | Sick | Germany | 1 set | |
18. | Label Shortage Sensor | Optex | Japan | 1 set | |
19. | Bottle Checking Sensor | Panasonic | Japan | 1 set | |
20. | System Tracking Encoder 1 | Nimicon | Japany | 1 set | |
21. | System Tracking Encoder 2 | Kuebler | Germany | 1 set | |
22. | Main Motor 2200W | TRANSTECNO | Italy | 1 set | Inverter regulator |
23. | Main Motor Reducer | TRANSTECNO | Italy | 1 set | |
24. | Gluing Motor Transmission | Panasonic | Japan | 1 set | 1:20 |
25. | Gluing Motor 60W | Panasonic | Japan | 1 set | |
26. | Pneumatic Cylinder | Airtac | Taiwan | 2 sets | |
27. | Pressure Sensor | Panasonic | Japan | 1 set | |
28. | Temperature Control | Omron | Japan | 1 set | |
29. | Frame | China | SUS304 | ||
30. | Belt Chain | 82.6 | China |
2. Technical parameters
Name | OPP Hot Melt Round Bottle Labeling Machine |
Capacity | 24,000BPH 150ml |
Power supply | Three-phase 380V 50 Hz 11KW |
Compressed Air Supply | 6kg, 8L/Min |
Machine dimension | 3500mm×3000mm can be adjusted by customer requirements |
Method of speed adjustment | uninterrupted - adjust rate |
Labeling precision | ±1mm |
Maximum label width | 200mm (standard width, can be adjusted ) |
The maximum outer diameter of label | 600mm |
Paper core Hot melt | 152 mm |
Labeling glue | glue at both ends of each label with hot melt |
Gluing temperature | 120~160℃ |
Labeling type for products | suitable for round or square containers made of plastic, metal, glass |
Type of label | OPP label, paper-plastic composite film label, paper label |
Labeling stations | 24 per cycle |
Machine weight | 3800 kg |