Features
Compact structured, good-looking, easy to operate and highly automated.
Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
Filling volume is controlled with film valves to ensure accurate filling.
High-speed and highly accurate filling valves with weighing sensors ensure no loss of liquid at high speed.
Liquid buffer element specially designed inside filling valves can eliminate the cutting affection and wallop between liquid and container, easy to eliminate the air bubble in material.
Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
Highly effective cap sorting and feed in system is protective for feed in and cap absence.
Equipped with overload system to safeguard machine and operators.
Equipped with cap absence detector and bottle jam-up detector, which could stop the monoblock in that case.
Equipped with output calculating function for monoblock.
Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Equipment Structure
Bottle infeed
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Filling Machine
Mettler Toledo weighing sensor and control system
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck.
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it starts to fill.
Bottle is conveying by the wheel in the filling part.
Filling valve
1) Filling valve structure design is reasonable, fast flow, high precision. Parts and components used in all CNC machining centers and processing equipment. Improve the machining accuracy at the same time, to ensure the good exchange of parts. All filling valve seals with ozone-resistant, corrosion-resistant seals. All contact with the logistics of sanitary materials.
2) Filling valve and bottle lifting mechanism sliding sleeve are made of German igus corrosion-free maintenance-free bearings.
Flip (Press-on) Capper
The capping cam is forged from 45 # high quality carbon steel and is cut and machined by the machining center. In order to improve the strength of the guide rail of the cam, after the corresponding heat treatment, the surface is blacked out.
Conveyor wheel part
Starwheel components are made of high-quality stainless steel, with high-quality oil nylon retainer, to ensure the smooth operation of the bottle in the transfer process.
For different bottles size, the same size of the bottle on the premise, by changing the nylon pieces can be quickly converted to different bottle. Out of the bottle dial wheel with a unique stainless steel 304 overall protection sheet, to avoid scratching the bottle, a bottle of stability.
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Window
The whole machine uses sealed window, in the equipment operation process, the protection of personnel, equipment safety. The window seal is only allowed to open during the inspection process. The overall use of arc transitional structure to facilitate cleaning equipment to reduce dead ends. Sheet metal parts using CNC machining equipment, while ensuring the accuracy of the overall appearance.
Lubrication syste
Automatic fuel pump
Lubricate the splitter
Lubricate refueling points
The mechanical lubrication part of the whole machine adopts automatic lubrication to reduce the labor and maintenance cost. The main machine PLC equipment refueling method, refueling time and refueling frequency are controlled on the main control panel to control the mechanical lubrication system. The lubrication is timely, quantitatively and fixedly given.
Electronic control system part
The electronic components like PLC and transducer are from Schneider, Mitsubishi, Omron, etc., and the pneumatic devices are also from international famous brands.
Main Specification
Touch screen: Pro-face
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Leuze
Proximity switch: Leuze
Other electrical components: Schneider
Pneumatic component: Festo
Main motor: ABB
Features
Compact structured, good-looking, easy to operate and highly automated.
Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
Filling volume is controlled with film valves to ensure accurate filling.
High-speed and highly accurate filling valves with weighing sensors ensure no loss of liquid at high speed.
Liquid buffer element specially designed inside filling valves can eliminate the cutting affection and wallop between liquid and container, easy to eliminate the air bubble in material.
Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
Highly effective cap sorting and feed in system is protective for feed in and cap absence.
Equipped with overload system to safeguard machine and operators.
Equipped with cap absence detector and bottle jam-up detector, which could stop the monoblock in that case.
Equipped with output calculating function for monoblock.
Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Equipment Structure
Bottle infeed
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Filling Machine
Mettler Toledo weighing sensor and control system
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck.
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it starts to fill.
Bottle is conveying by the wheel in the filling part.
Filling valve
1) Filling valve structure design is reasonable, fast flow, high precision. Parts and components used in all CNC machining centers and processing equipment. Improve the machining accuracy at the same time, to ensure the good exchange of parts. All filling valve seals with ozone-resistant, corrosion-resistant seals. All contact with the logistics of sanitary materials.
2) Filling valve and bottle lifting mechanism sliding sleeve are made of German igus corrosion-free maintenance-free bearings.
Flip (Press-on) Capper
The capping cam is forged from 45 # high quality carbon steel and is cut and machined by the machining center. In order to improve the strength of the guide rail of the cam, after the corresponding heat treatment, the surface is blacked out.
Conveyor wheel part
Starwheel components are made of high-quality stainless steel, with high-quality oil nylon retainer, to ensure the smooth operation of the bottle in the transfer process.
For different bottles size, the same size of the bottle on the premise, by changing the nylon pieces can be quickly converted to different bottle. Out of the bottle dial wheel with a unique stainless steel 304 overall protection sheet, to avoid scratching the bottle, a bottle of stability.
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Window
The whole machine uses sealed window, in the equipment operation process, the protection of personnel, equipment safety. The window seal is only allowed to open during the inspection process. The overall use of arc transitional structure to facilitate cleaning equipment to reduce dead ends. Sheet metal parts using CNC machining equipment, while ensuring the accuracy of the overall appearance.
Lubrication syste
Automatic fuel pump
Lubricate the splitter
Lubricate refueling points
The mechanical lubrication part of the whole machine adopts automatic lubrication to reduce the labor and maintenance cost. The main machine PLC equipment refueling method, refueling time and refueling frequency are controlled on the main control panel to control the mechanical lubrication system. The lubrication is timely, quantitatively and fixedly given.
Electronic control system part
The electronic components like PLC and transducer are from Schneider, Mitsubishi, Omron, etc., and the pneumatic devices are also from international famous brands.
Main Specification
Touch screen: Pro-face
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Leuze
Proximity switch: Leuze
Other electrical components: Schneider
Pneumatic component: Festo
Main motor: ABB
