| Product fit | Still water, RO water, mineral water |
| Filling principle | Gravity or volumetric valve |
| Output range | 5,000-48,000 BPH at 500 ml |
| Container range | 200 ml to 16 L, by configuration |
| Wetted parts | SUS 304 product contact, CIP-ready |
| Line scope | Treatment, blowing, filling, capping, labelling, packing |
A water line stands or falls on three inputs: raw water analysis, neck finish, and how well filler and capper are matched. Most of the meeting goes on BPH; the other two get a fraction of the time. Change the thread by a millimetre and the rinser clamp and capping head have to change with it.
Work backwards from cases per day. Divide bottles per day by productive hours, then divide again by a production factor of 0.65-0.85. The factor covers changeover, CIP, label roll changes and downstream stops. Sizing at 1.0 is the most common and most expensive mistake in a water project, because the shortfall only appears once the line is running.
| Filling principle | Best for | Watch out for |
|---|---|---|
| Gravity | Still water, one rigid bottle size | Thin-wall bottles deform under head pressure |
| Volumetric valve | 3-15 L and mixed formats | Valve wear shows as slow drift, not a sudden error |
| Isobaric | Carbonated water only | Needs counter-pressure, so slower per valve |
| Load cell | Oil and high-value liquid | Slower cycle, higher cost per valve |
Throughput and change-part lists are on the Blow-fill-cap Combibloc for Still Water page rather than in this note.
Ask for the rated capacity of the slowest station, the changeover checklist, the CIP cycle time, and the water and power consumption per 1,000 bottles. Those four numbers decide the real cost per bottle. A quotation that lists only the filler capacity and a total price leaves the buyer comparing incomparable offers.
Site requirements, air and water consumption sit with the Gravity Filling Machine for Still Water.
Above 2 L the fill time per valve grows faster than the valve count, so capacity per valve falls and the conveyor has to carry more mass. Handles, cap size and bottle rigidity also change. A 5 L line is usually specified around that format rather than shared with a 500 ml line.
The same question is worked through from another angle in How Volumetric Fillers Reduce Waste in Water Bottling.
A monoblock carries the rinser, the filler and the capper on one frame with one drive. It removes two transfers, the floor space between them and the bottle handling at each. Three separate machines are easier to replace one at a time and easier to run at different rates.
200 bottles per minute. Divide BPH by 60. A 24,000 BPH line runs at 400 bottles per minute, which is why filler and packer have to be matched rather than bought separately.
Yes, with change parts: star wheels, guide rails, grippers and a filling recipe. Budget 40-90 minutes per switch and expect the production factor to drop from about 0.85 to 0.70.
It follows the raw water analysis, not a standard package. Surface water usually needs multi-media filtration, RO and UV or ozone. Low-hardness municipal water may need only carbon filtration and disinfection.
It depends on whether blowing, packing and palletizing sit in the same hall. Fix the footprint by drawing the layout at 1:100 with conveyor radii included, then check the turning radius of the largest format.
For a complete line with blowing, filling, labelling and packing, plan several weeks on site after arrival, plus operator training. Civil work and utility readiness are the usual delay, not the machinery.
Country: Maldives
Product: PET Bottled Mineralized Water
Capacity: 24,000BPH (500ml); 2 Lines
Solution:Water Production Line
Country:Kazakhstan
Product: PET Bottled Sparkling Water, Canned Soft Drink, Canned Tea
Capacity: 25000CPH (250ml)
Solution:Three Lines,7000BPH(1.5L), 15000CPH(330ml),15000CPH(450ml)
+86 13921964455
[email protected]
A2 Dongjiu Industrial Park, 30 East Jintang Road, Tangshi, Zhangjiagang, Jiangsu 215600, China
