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High Speed Rotary OPP Automatic Hot Melt Glue Labeling Machine

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  • TB
  • Sunswell

图片1

Composition


l Emergency switch

l Main rotary wheel

l Touch-screen

l Main switch (power)

l Electronic-controlled cabinet

l Level

l Air control

l Label station support regulation device

l Rack

l Infeed screw

l Infeed starwheel

l Label reels

l Label station

l Discharge starwheel

l Comfort label institution

l Glue supply system

l Conveyor

1. Equipment constitutes

A: mainframe

SEW servo system

SEW servo drive system

SEW motion controller

Schneider 7” Color Touch-screen HMI

Sick Digital Color Mark Sensor

Japan SUNX Detection Sensor for coating adhesive

Japan SUNX Photoelectric Sensor

Japan Panasonic Pressure Sensor


B: Mechanical parks

图片2



Transportation institution

TRANSTECNO motor 400w (with deceleration by TRANSTECNO ), inverter speed control

Conveyor

Italy  FLEXON  LF820-K325 industrial nylon chain plate conveyor

Mainframe transportation institution

TRANSTECNO   motor

Sub bottle institution

industrial worm sub bottle institution

Into bottle institution

with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy  and stability of loading

Position institution

Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning

Labeling institution

Containers are pick up by rotary wheel, labeling during the rotation.

Supply label institution

high speed servo opp label supply system (drive by servo-motor)

Pressing label institution

Arc brush unit

Guided bottle institution

adjust by double coordinate section guide rail

Glue supply system

hot melt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing

1. Safety part of the machine

Safety protection

In order to keep the operator safety ,when the machine is running please close the protective doors

Lack of label alarm

Set an alarm to remind the operator to change the label when the label will be use out

Lack of bottle alarm

When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production

Leak of labeling alarm

To control the quality of labeling

Pressure testing

When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce

Vacuum testing

When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce

Temperature testing

When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce


2. Method of Operation

l The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

l The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.

l Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.


Process:

Infeed bottle →  pre-position →label cutting → gluing → labeling→label by press out → finish


4


1. Electrical components

No.

Component Name

Brand

From

Qty.

Remarks

1.

Label Feeding Servo Motor

SEW

Germany

1 set

750W

2.

Label Feeding Servo Drive

SEW

Germany

1 set

750W

3.

Inverter

Danfoss

Denmark

3 sets


4.

Air Switch

Merlin Gerin

France

1 set


5.

Breaker

TE

France

1 set


6.

Relay

Omron

Japan

3 sets

24V

7.

Emergency Switch

TE

France

2 sets

Front and back

8.

Switch Power

MW

China

1 set

6A

9.

Control Cable


China


Multi-core shielded wire

10.

PLC

Siemens

Germany

3 sets


11.

HMI 7”

Schneider

France

1 set


12.

Alarm Light

Q-Light

Korea

1 set


13.

Fiber Wire

KYENESE

Japan

1 set

Photoelectrical sensor

14.

Fiber Amplifier

KYENESE

Japan

1 set

Digital display & adjustment

15.

Photoelectrical Sensor

Panasonic

Japan

1 set

For checking

16.

Label Checking Sensor

Panasonic

Japan

2 sets


17.

Label Color Checking Sensor

Sick

Germany

1 set


18.

Label Shortage Sensor

Optex

Japan

1 set


19.

Bottle Checking Sensor

Panasonic

Japan

1 set


20.

System Tracking Encoder 1

Nimicon

Japany

1 set


21.

System Tracking Encoder 2

Kuebler

Germany

1 set


22.

Main Motor 2200W

TRANSTECNO

Italy

1 set

Inverter regulator

23.

Main Motor Reducer

TRANSTECNO

Italy

1 set


24.

Gluing Motor Transmission

Panasonic

Japan

1 set

1:20

25.

Gluing Motor 60W

Panasonic

Japan

1 set


26.

Pneumatic Cylinder

Airtac

Taiwan

2 sets


27.

Pressure Sensor

Panasonic

Japan

1 set


28.

Temperature Control

Omron

Japan

1 set


29.

Frame


China


SUS304

30.

Belt Chain

82.6

China




2. Technical parameters


Name

OPP Hot Melt Round Bottle Labeling Machine

Capacity

24,000BPH 150ml

Power supply

Three-phase 380V 50 Hz 11KW

Compressed Air Supply

6kg, 8L/Min

Machine dimension

3500mm×3000mm

can be adjusted by customer requirements

Method of speed adjustment

uninterrupted - adjust rate

Labeling precision

±1mm

Maximum label width

200mm (standard width, can be adjusted )

The maximum outer diameter of label

600mm

Paper core Hot melt

152 mm

Labeling glue

glue at both ends of each label with hot melt

Gluing temperature

120~160℃

Labeling type for products

suitable for round or square containers made of plastic, metal, glass

Type of label

OPP label, paper-plastic composite film label, paper label

Labeling stations

24 per cycle

Machine weight

3800 kg


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FAQ
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.

Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.

Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If
needed.Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.

Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.

Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units tosave international courier such as DHL, it is really costly.

Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.

Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.



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+8613921964455
No. 1, Dongli Road, Donglai, Zhangjiagang, Jiangsu 215600, China
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