Aluminum Can Depalletizer From Sunswell Depalletizer Function: The lifter position control by photoelectric sensor, locate automatically. Bottles auto output from the system. Appliance scopeFor various metal cans, glass bottles, plastic bottles for layered depalletizing. Depalletizer wor
At the end of this month, we loaded one container of preforms, caps and labels PE granules for our Suriname client.
At the beginning of November, after two months of technical communication, the order of a 20000BPH (500ml) blowing/ filling/capping combi line from a customer in Central America was finally finalized. The order includes a 20000BPH (500ml) blower/filler/capper Combiblock and auxiliary equipment, high
3-in-1 combiblock, composed of blowing, CSD gravity filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and carbonated water. The combiblock avoids friction of bottles during air conveying.
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Capacity: 12,000 – 36,000BPH (500ml)
Features
Rotary Blow Molding Machine
1) Horizontal heating chain drive system
Use high-strength brass processing to extend the service life
Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread
2) Efficient energy-saving preform heating system
Adjustment device with ruler instructions, equipment adjustment more convenient
Using streamlined guide plate, so that the air flow more effectively on the preform neck cooling and protection
Mirror reflector, high reflection, more energy efficient
Norgren’s smaller high pressure valve group, less dead space
Saving blowing air
3) Patented blowing nozzle unit for stable preform
Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.
To avoid broken bottle blocking machine phenomenon.
4) Fast mold changing unit (6-screw design)
6-screw mold change design
6-8min for each mold changing
5) H-type steel frame, reducing vibration, more stable
Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.
H-type steel welding, high-speed rotation more stable.
6) High accurate filtration system and High pressure air recycling system
High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.
High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.
7) High speed & energy saving blowing system
Integrated brake system with slewing ring, more reliable and stable.
8) Reliable electrical control
Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.
Safety relay equipped
Safety door locking
9) Air conditioning and Anti-condensation System on electrical cabinet
10) Ion air blowing
Ion gas blowing for removing dust on preform
Positive and negative ion generator neutralize static electricity on surface of preform
Blow clean compressed air onto the surface of the preform
Vacuum dust suction
CSD Gravity Filling Machine
Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Equipment Structure
Stand
Rotary blow molder
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
Capacity: 12,000 – 36,000BPH (500ml)
Features
Rotary Blow Molding Machine
1) Horizontal heating chain drive system
Use high-strength brass processing to extend the service life
Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread
2) Efficient energy-saving preform heating system
Adjustment device with ruler instructions, equipment adjustment more convenient
Using streamlined guide plate, so that the air flow more effectively on the preform neck cooling and protection
Mirror reflector, high reflection, more energy efficient
Norgren’s smaller high pressure valve group, less dead space
Saving blowing air
3) Patented blowing nozzle unit for stable preform
Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.
To avoid broken bottle blocking machine phenomenon.
4) Fast mold changing unit (6-screw design)
6-screw mold change design
6-8min for each mold changing
5) H-type steel frame, reducing vibration, more stable
Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.
H-type steel welding, high-speed rotation more stable.
6) High accurate filtration system and High pressure air recycling system
High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.
High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.
7) High speed & energy saving blowing system
Integrated brake system with slewing ring, more reliable and stable.
8) Reliable electrical control
Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.
Safety relay equipped
Safety door locking
9) Air conditioning and Anti-condensation System on electrical cabinet
10) Ion air blowing
Ion gas blowing for removing dust on preform
Positive and negative ion generator neutralize static electricity on surface of preform
Blow clean compressed air onto the surface of the preform
Vacuum dust suction
CSD Gravity Filling Machine
Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Equipment Structure
Stand
Rotary blow molder
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control