Features
l Compact structured, good-looking, easy to operate and highly automated.
l Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
l Filling volume is controlled with film valves to ensure accurate filling.
l High-speed and highly accurate filling valves with weighing sensors ensure no loss of liquid at high speed.
l Liquid buffer element specially designed inside filling valves can eliminate the cutting affection and wallop between liquid and container, easy to eliminate the air bubble in material.
l Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
l Highly effective cap sorting and feed in system is protective for feed in and cap absence.
l Equipped with overload system to safeguard machine and operators.
l Equipped with cap absence detector and bottle jam-up detector, which could stop the monoblock in that case.
l Equipped with output calculating function for monoblock.
l Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Equipment Structure
Bottle infeed
l Bottle infeed by combination of air conveyor and infeed starwheel.
l Equipped with bottle jam protection device.
Filling Machine
l Scaime (France) weighing sensor and control system
l The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck.
l The filling system has liquid level automatic control.
l Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it starts to fill.
l Bottle is conveying by the wheel in the filling part.
Filling valve
1) Filling valve structure design is reasonable, fast flow, high precision. Parts and components used in all CNC machining centers and processing equipment. Improve the machining accuracy at the same time, to ensure the good exchange of parts. All filling valve seals with ozone-resistant, corrosion-resistant seals. All contact with the logistics of sanitary materials.
2) Filling valve and bottle lifting mechanism sliding sleeve are made of German igus corrosion-free maintenance-free bearings.
3) Electrical servo drive instead of pneumatic cylinder for valve control
4) Small hole with vacuum on filling nozzle to avoid dripping after filling
5) Non-contact hygienic filling
Flip (Press-on) Capper
The capping cam is forged from 45 # high quality carbon steel and is cut and machined by the machining center. In order to improve the strength of the guide rail of the cam, after the corresponding heat treatment, the surface is blacked out.
Twist-off Cap Capper
Tin cap capper is composed by gear, capping device, anti rotate pole and elevated device .The drive is passed through transfer gear to the capper gear, and the elevated pole pass it to the capper. The up and down movement is done by capping cam.
When main shaft and gear rotate under the capping head, while two screw rollers and tamperproof roller complete capping under self-rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
Conveyor wheel part
Starwheel components are made of high-quality stainless steel, with high-quality oil nylon retainer, to ensure the smooth operation of the bottle in the transfer process.
For different bottles size, the same size of the bottle on the premise, by changing the nylon pieces can be quickly converted to different bottle. Out of the bottle dial wheel with a unique stainless steel 304 overall protection sheet, to avoid scratching the bottle, a bottle of stability.
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Machine Frame
l The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
l Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
l The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
l The output shaft of the main motor is equipped overload protection to secure machine safety.
Window
The whole machine uses sealed window, in the equipment operation process, the protection of personnel, equipment safety. The window seal is only allowed to open during the inspection process. The overall use of arc transitional structure to facilitate cleaning equipment to reduce dead ends. Sheet metal parts using CNC machining equipment, while ensuring the accuracy of the overall appearance.
Lubrication system
Automatic fuel pump Lubricate the splitter Lubricate refueling points
The mechanical lubrication part of the whole machine adopts automatic lubrication to reduce the labor and maintenance cost. The main machine PLC equipment refueling method, refueling time and refueling frequency are controlled on the main control panel to control the mechanical lubrication system. The lubrication is timely, quantitatively and fixedly given.
Electronic control system part
The electronic components like PLC and transducer are from Schneider, Mitsubishi, Omron, etc., and the pneumatic devices are also from international famous brands.
Main Specification
l Touch screen: Siemens
l PLC program controller: Siemens
l Inverter: Danfoss
l Photoelectrical controller: Sick
l Proximity switch: Sick
l Other electrical components: Schneider
l Pneumatic component: SMC or Festo
l Main motor: SEW
l Valve: LYSF
l Weighing sensor: Scaime
l Electrical servo for valve open: igus
l Plastic bearing: igus
l Lubricating pump: SKF
Technical Parameter
Model GYH12-5W
l Number of working positions: filler 12, capper 5
l Capacity: 2,000BPH (1L)
l Applicable bottle: diameter 50~200mm, height 150~360mm
l Material supply pressure: 0.03~0.08 MPa
l Vacuum in filling tank: 50~80mbar
l Air supply pressure: 0.6~0.7MPa
l Air consumption: 0.5 M3/min
l Main motor power: 1.1Kw
l Power of cap unscrambler: 0.37Kw
l Power of vacuum pump in filler: 1.1Kw
l Installed power of motor: 2.57Kw
l Rated voltage: 380V, 50Hz (adjustable)
l Machine dimension: 1600mm×2470mm×2950mm (L×W×H)
l Machine weight: 2000kg
Model: GYH30-6W
l Number of working positions: filler 30, capper 6
l Capacity 8,000BPH (1L)
l Applicable bottle diameter 50~200mm, height 150~360mm
l Material supply pressure: 0.03~0.08 MPa
l Vacuum in filling tank: -50~80mbar
l Air supply pressure: 0.6~0.7MPa
l Air consumption: 0.5 M3/min
l Main motor power: 2.2Kw
l Power of cap unscrambler: 0.37Kw
l Power of vacuum pump in filler: 1.5Kw
l Power of vacuum pump for capping: 1.1Kw
l Installed power of motor: 5.54Kw
l Rated voltage 380V, 50Hz (adjustable)
l Machine dimension: 2740mm×3310mm×2950mm (L×W×H)
l Machine weight: 3200kg
Rotary Air Rinser
Rotary air rinser adopts automatic air ejection cleaning solution, can make the bottle reverse 180 angle and washed automatically. It can be applied to the inner wash of glass and plastic packing containers.
Working Procedure
The bottles are fed into the rotary air washer through conveyor, then are divided though adjustable screw before enter feeding star wheel, and then bottle clamp installed on the rotary wheel of the rinser will grip bottle neck in order and then make a 180º turn along the guide track to let the bottle upside down. The clamp consists of stainless steel active plate and two rube clamp slices, and can open or close under the control of cam. In the special area of the washer, the lifting machine equipped with special spraying nozzle will put the nozzle into the bottle under the control of cam and air will be sprayed out simultaneously so the inner wall of the bottle is cleansed. There is an air draft passage connected with the vacuum pump under the bottle washing area, so the dust blown out from the bottle will be sucked away, and the inner working area of the washer will be kept clean. After washing, the spaying nozzle will lower and leave the bottle mouth, then the clamp will make a 180º turn along the guide track again to let the bottle mouth upside up. Then the cleansed bottles are discharged out of the washer by a star wheel to feed into the next working procedure.
Main Features
l Applied to bottles of different height, because the height of the bottle loading platform is adjustable;
l Equipped with high efficient spraying nozzle and lifting machine, good effect can be achieved because the nozzle is inserted into the bottle;
l Lifting sliding bush is equipped with German Igus corrosion free bearing so its life span is expanded;
l Main speed reducer motor adopts frequency control, so its operational speed is adjustable;
l Bottle infeeding and outfeeding star wheel is equipped with overload protection device, so there will be an alarm when bottle stuck, and then the main machine will stop;
l The steel gear and nylon gear of the drive mechanism are configured in a cross way, so there will be less wear and tear and less noise;
l The SUS304 made foot-mounted enclosure window is not only practical and beautiful in appearance and can efficiently protect the workers;
Main Specification
l Touch screen: THINGET or Weinview
l PLC program controller: Mitsubishi or Omron
l Inverter: Mitsubishi or omron
l Photoelectrical controller: Omron
l Proximity switch: Autonics
l Other electrical components: Schneider
l Pneumatic component: Airtac
l Main motor: Siemens
Technical Parameters:
CP-16A
l Number of clamps 16
l Applicable bottle diameter 50~130mm
l Applicable bottle height 210~240mm
l Output capacity 2000~5000bph
l Washing time 3~7.2 s
l Air pressure 6~7 bar
l Air consumption 0.5 NM3/min
l Main motor power 0.75Kw
l Vacuum pump power 1.5Kw
l conveyor motor power 0.75Kw
l Total power 3.2Kw
l Power source AC380V,50Hz
l Outline dimension 1350 * 1350 * 1810 mm (L*W*H)
l Total weight 1200Kg
CP-32A
Number of clamps: | 32 |
Applicable bottle diameter: | 50~130mm |
Output capacity: | 12,000BPH (1L) |
Washing time: | 3~7.2 s |
Air pressure: | 6~7 bar |
Air consumption: | 0.5 NM3/min |
Main motor power: | 0.75Kw |
Vacuum pump power: | 1.5Kw |
Conveyor motor power | 0.75Kw |
Total power | 3.2Kw |
Outline dimension | 2170 * 2070 * 2000 mm (L*W*H) |
Total weight | 1,400Kg |
