After successfully installation and commissioning of 8000BPH 1L water filling line, the client trusts us and placed the order of 5L filling machinery immediately. We will not let down the trust of our client and give them the best configuration possible. This order includes rinsing-filling-capping 3
At the end of last year, a customer from Zimbabwe placed an order for a 5L filling line with our company. The whole line includes semi-automatic bottle blowing machine, 5L linear filling machine, laser printer, self-adhesive labelling machine and film wrapping machine. The capacity of production of
Recently, Sunswell received an order from a Tanzanian liquor distributor for purchase of liquor filling line in Glass and PET bottles.
A new generation of Sunswell carbon dioxide laser inkjet machineThe new CO2 laser code printer is a highly integrated, compact, easy to operate and cheap to use and maintain. It is not only applicable to the carton, food, medicine industry in the simple marking code application, but also very suitab
Since the end of the 20th century, in order to meet the needs of market diversity and individualization, packaging machinery has become more and more prominent in terms of productivity, reliability, automation level, complete set and quality. In order to meet the needs of the social market, realize
We got the order in the September last year, and took around 3 months to manufacture the line, install and make commissioning in our workshop before delivery. In the middle January, the equipments arrived in the client’s factory and asked us to send engineers to make installation and commissioning b
Peru is a country in the west of South America, which is also one of the key markets for our company to develop.After half a year of close contact and follow-up with this Peruvian customer, we finally won the project in October. The project took more than a month to manufacture and was finally finis
SUNSWELL Cap & Fill Level Detection equipment adopts CCD visual detecting, DSP image processing technology, multi-sensor information fusion, precise positioning for high-speed moving object, multi-level optical reflection imaging and wavelet neural network detection technology, etc. It can detect th
20000BPH Aseptic Filling Machine
Ecuador, a country located in the northwest of South America, bordering Colombia to the north, Peru to the south, and the Pacific Ocean to the west. Its capital is Quito. We competed with other companies and won the project in August, and finally got the order of carbonated filling line from an engi
Last week, Alex and Min did live streaming in one of our Sunswell workshops which is especially for Combiblock production. They mainly introduced the 20000BPH Blowing-Filling-Capping 3-in-1 Combiblock for CSD. Combiblock has larger machine frame and faster production speed compared with common filli
Sunswell palletizer is used for stacking cases onto pallet or tray for convenience of forklift to move to warehouse, machine adopts PLC + touch screen control with easy operation and reduce labor intensity greatly, which features high speed, stable performance and space saving. Application: carton b
Rainforest Water S.A, a company owns a high-end artesian water plant located in beautiful mountain in Costa Rica. The company once purchased a 2000BPH glass bottled water filling line, 1000CPH gable top carton water filling line, a 10000BPH (500ml) aluminum bottled water bottling machine from Sunswe
The blow-fill-cap combi-block is a modern high-tech equipment that integrates mechanical, electrical, hydraulic and pneumatic functions. The advantages of high-speed and efficient molding are the development direction of the rotary bottle blowing machine. Its market has long been occupied by foreign
Colombia is a land and sea country located in the northern part of South America. It borders Venezuela and Brazil to the east, Ecuador and Peru to the south, the Pacific Ocean to the west, Panama to the northwest, and the Caribbean Sea to the north. At the beginning of September, we got the order fr
Sunswell has been deeply involved in the Costa Rica market for many years. Currently, there are 6 production lines supplied by Sunswell in operation. Sunswell's brand already has a certain degree of popularity in Costa Rica.
Injection molding machines have a wide range of applications,Plastic products such as automotive interiors,exteriors,plastic pipe futtings,home appliance casings,plastic products for the toy industry and house hold daily use,fruit baskets,trash cans,etc.
Summer is the season for drinking beverages. A friend around me asked me, 'What is NFC juice and is it healthier than other drinks? Today, I will introduce everyone to NFC juice.
Dhaka, the capital of Bangladesh, is located on the delta formed by the Ganges and Brahmaputra rivers in the northeast of the South Asian subcontinent. It borders India on the east, west and north, Myanmar on the southeast, and the Bay of Bengal on the south. This time, the Bangladesh client purchas
In the past June, Sunswell just finish installing and commission for our Tanzania client. For this client, we provide full automatic complete water bottling line which is including water treatment system, high pressure and low pressure air system, bottle blowing machine, water filling capping machi
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CGX
Sunswell
1. Rotary Blow Molding Machine
1. Preform enters the heating machine from the
preform unscrambler.
2. Heating furnace to heat the preform.
3. Tie rod stretches the preform in the mold.
4. Inject low-pressure air to complete the first molding.
5. Inject high-pressure air to fully form.
6. Bottle leaves from blow molding machine.
a) Machine operation adopts TFT touch screen with multi languages and friendly interface. Speed, shift capacity and technical specifications can be set on the menu.
b) High efficiency: 2,500-2,600 BPH/cavity (500ml water bottle).
c) Double blowing system. Monitoring pressure change curve of each cavity during bottle forming and providing accurate timely parameters, easier for operator to regulate technical parameters and ensure quality stability.
d) Adopt cam organism and accurate mechanical arm transferring technology with high speed preform and bottle feeding, avoiding contamination.
e) Cam organism controls mold opening and clamping precisely with special mold clamping boost system and firm mold shelf structure; independent control of blowing parameters of each cavity; malfunction diagnosing function; enhanced neck sealing stability; regulating blowing pressure; stretching bar controls accurate preform axial stretching and 1st / 2nd blowing controls vertical stretching; regulating of 1st / 2nd blowing precisely ensures ideal distribution of bottle wall thickness.
f) Heating adopts far infrared temperature control; each heating lamp of pre-heating and regulating zone can be regulated; timely temperature monitoring system ensures technical stability and accuracy, avoiding over high temperature of outer preform wall; 10-20% electrical power is saved by this heating system.
g) Air recycling system may save compressed air by 30-50%.
h) Technical parameters like heating temperature and blowing time can be set according to different preforms and bottle design.
i) Fast mold changing (6-screw, 6-8 min for each mold) reduces stop time and increases production efficiency.
j) Humanized design makes complicated industrial operation get used to habits.
k) Blowing mold is made of aluminum magnesium alloy with oxidization treatment on surface to prolong mold lifespan.
l) Preform infeed starwheel adopts preform block detecting device. When blocks, preform will be rejected and reset automatically.
m) Safety door is equipped with alarming device to protect operators.
Products Description:
Single-channel preform feeding and star wheel preform feeding , which effectively solves the problem of jamming and wear between
preforms and preforms.
Special chains are used, driven by servo motors, so that the heating unit moves smoothly, fast in positioning and low in noise
Hopper and elevating system
A certain amount of preforms will be stored in hopper to guarantee the continuous of producing. The preforms will be elevated to the lining device by the belt of hopper and then sent to the oven along the filling rail to be further produced.
Once preforms are loaded into the hopper, they are supervised by the computer. The number of the loading preforms can be automatically adjusted according to the production speed.
The output speed can be freely adjusted according to different preforms to make the number of loading preforms match up with the production speed.
The design of rotary plastic transferring belt ensures preforms avoiding damage and contamination during the transferring.
After being lined, preforms pass the guiding wheel to the dust moving device, then to preform seats, and then go into the oven to be heated. Preforms are heated by seven to ten layers lamps in the oven, every layer lamps can heat separately. The heating circulation of the fan in the bottom of the oven make the average temperature of the inside oven.
Features:
l The closed preform path is safe and hygienic. Ion precipitator can be added to it as needed.
l Preform storage hopper, with ultra-large capacity, which can accommodate up to 50,000 preforms.
l Splicing structure, easy to transport and disassemble with simple and elegant appearance.
l Using food-grade PP material, healthy, environment friendly and making no slag or other contaminant to the preforms.
Oven
In the oven the preforms move forward and rotate themselves to make every part of the bottle have the same temperature. After heating, the preforms have elastomeric property, so the preforms can be stretched biaxial. For the soft drinking bottles the range of temperature is 90~100℃, while for hot filling bottles the range is 110~120℃. The heat of the oven is controlled by the quantity of the working lamps, the whole setting temperature and the power of the oven.
Main Configuration:
Component name | Origin | Brand |
Electrical/Control Components | ||
Air switch | France | Schneider (TE) |
Intermediate relay | Japan | Omron ( OMRON ) |
Contactor | France | Schneider (TE) |
Button | France | Schneider (TE) |
Control switch | France | Schneider (TE) |
Magnetic switch | Taiwan | AIRTAC |
Touch screen | Taiwan | Delta (DELTA) |
Motion Controller | Taiwan | Delta (DELTA) |
Servo | Taiwan | Delta (DELTA) |
Cylinder | Taiwan | AIRTAC |
Valves/Fittings | ||
First blow valve | U.K. | Norgren |
Second blow valve | Norgren | |
Vent | Norgren | |
Cylinder control valve | Taiwan | AIRTAC |
Clamping rail | South Korea | WON |
Technical Parameters:
Composition | Project | Technical Parameters |
Product conditions | The largest diameter of the product (mm) | Φ103 |
Product bottle size (mm) | Φ18 ~ Φ38 | |
The maximum height of the product (mm) | <340 | |
Suitable for rpeform maximum height (mm) | <165 | |
Clamping stroke (mm) | 125 | |
Bottom mold stroke (mm) | 50 | |
Bottle spacing mmM) | 110 | |
Production capacity (bottle/hour) | 8000-90000BPH(1.5L) | |
Production capacity (bottle/hour) | 15000-16000BPH(550ML) | |
Number of mold cavities | ||
Heating part | Heating unit | 6 |
Layers of heating lamp | 8 | |
Number of germ tube seats (pieces) | 156 | |
Electrical parameters | Voltage | 380V |
Frequency | 50/60Hz | |
Use power | 30-40kw/h | |
Installed power | 100kw | |
Gas source (The high-pressure air consumption depends on the volume of the PET bottle) | Low pressure compressed air | 1Mpa |
Low pressure compressed air consumption | 1.0m³/min | |
High pressure compressed air | 3.0Mpa | |
High pressure compressed air consumption | 10 m³/min | |
Cooling water | Pressure | 2-4bar |
Cooling water (water temperature ≤18°C) | Flow | 6m 3 /h |
Weight | Host \ heating machine \ electric control box, etc. | about 7.5 t |
Equipment Dimensions | Host (L × W × H) | 5000mm×2300mm×2900mm |
Preform unscrambling machine (L×W×H) | 2950mm×2120mm×3200mm |
1. Rotary Blow Molding Machine
1. Preform enters the heating machine from the
preform unscrambler.
2. Heating furnace to heat the preform.
3. Tie rod stretches the preform in the mold.
4. Inject low-pressure air to complete the first molding.
5. Inject high-pressure air to fully form.
6. Bottle leaves from blow molding machine.
a) Machine operation adopts TFT touch screen with multi languages and friendly interface. Speed, shift capacity and technical specifications can be set on the menu.
b) High efficiency: 2,500-2,600 BPH/cavity (500ml water bottle).
c) Double blowing system. Monitoring pressure change curve of each cavity during bottle forming and providing accurate timely parameters, easier for operator to regulate technical parameters and ensure quality stability.
d) Adopt cam organism and accurate mechanical arm transferring technology with high speed preform and bottle feeding, avoiding contamination.
e) Cam organism controls mold opening and clamping precisely with special mold clamping boost system and firm mold shelf structure; independent control of blowing parameters of each cavity; malfunction diagnosing function; enhanced neck sealing stability; regulating blowing pressure; stretching bar controls accurate preform axial stretching and 1st / 2nd blowing controls vertical stretching; regulating of 1st / 2nd blowing precisely ensures ideal distribution of bottle wall thickness.
f) Heating adopts far infrared temperature control; each heating lamp of pre-heating and regulating zone can be regulated; timely temperature monitoring system ensures technical stability and accuracy, avoiding over high temperature of outer preform wall; 10-20% electrical power is saved by this heating system.
g) Air recycling system may save compressed air by 30-50%.
h) Technical parameters like heating temperature and blowing time can be set according to different preforms and bottle design.
i) Fast mold changing (6-screw, 6-8 min for each mold) reduces stop time and increases production efficiency.
j) Humanized design makes complicated industrial operation get used to habits.
k) Blowing mold is made of aluminum magnesium alloy with oxidization treatment on surface to prolong mold lifespan.
l) Preform infeed starwheel adopts preform block detecting device. When blocks, preform will be rejected and reset automatically.
m) Safety door is equipped with alarming device to protect operators.
Products Description:
Single-channel preform feeding and star wheel preform feeding , which effectively solves the problem of jamming and wear between
preforms and preforms.
Special chains are used, driven by servo motors, so that the heating unit moves smoothly, fast in positioning and low in noise
Hopper and elevating system
A certain amount of preforms will be stored in hopper to guarantee the continuous of producing. The preforms will be elevated to the lining device by the belt of hopper and then sent to the oven along the filling rail to be further produced.
Once preforms are loaded into the hopper, they are supervised by the computer. The number of the loading preforms can be automatically adjusted according to the production speed.
The output speed can be freely adjusted according to different preforms to make the number of loading preforms match up with the production speed.
The design of rotary plastic transferring belt ensures preforms avoiding damage and contamination during the transferring.
After being lined, preforms pass the guiding wheel to the dust moving device, then to preform seats, and then go into the oven to be heated. Preforms are heated by seven to ten layers lamps in the oven, every layer lamps can heat separately. The heating circulation of the fan in the bottom of the oven make the average temperature of the inside oven.
Features:
l The closed preform path is safe and hygienic. Ion precipitator can be added to it as needed.
l Preform storage hopper, with ultra-large capacity, which can accommodate up to 50,000 preforms.
l Splicing structure, easy to transport and disassemble with simple and elegant appearance.
l Using food-grade PP material, healthy, environment friendly and making no slag or other contaminant to the preforms.
Oven
In the oven the preforms move forward and rotate themselves to make every part of the bottle have the same temperature. After heating, the preforms have elastomeric property, so the preforms can be stretched biaxial. For the soft drinking bottles the range of temperature is 90~100℃, while for hot filling bottles the range is 110~120℃. The heat of the oven is controlled by the quantity of the working lamps, the whole setting temperature and the power of the oven.
Main Configuration:
Component name | Origin | Brand |
Electrical/Control Components | ||
Air switch | France | Schneider (TE) |
Intermediate relay | Japan | Omron ( OMRON ) |
Contactor | France | Schneider (TE) |
Button | France | Schneider (TE) |
Control switch | France | Schneider (TE) |
Magnetic switch | Taiwan | AIRTAC |
Touch screen | Taiwan | Delta (DELTA) |
Motion Controller | Taiwan | Delta (DELTA) |
Servo | Taiwan | Delta (DELTA) |
Cylinder | Taiwan | AIRTAC |
Valves/Fittings | ||
First blow valve | U.K. | Norgren |
Second blow valve | Norgren | |
Vent | Norgren | |
Cylinder control valve | Taiwan | AIRTAC |
Clamping rail | South Korea | WON |
Technical Parameters:
Composition | Project | Technical Parameters |
Product conditions | The largest diameter of the product (mm) | Φ103 |
Product bottle size (mm) | Φ18 ~ Φ38 | |
The maximum height of the product (mm) | <340 | |
Suitable for rpeform maximum height (mm) | <165 | |
Clamping stroke (mm) | 125 | |
Bottom mold stroke (mm) | 50 | |
Bottle spacing mmM) | 110 | |
Production capacity (bottle/hour) | 8000-90000BPH(1.5L) | |
Production capacity (bottle/hour) | 15000-16000BPH(550ML) | |
Number of mold cavities | ||
Heating part | Heating unit | 6 |
Layers of heating lamp | 8 | |
Number of germ tube seats (pieces) | 156 | |
Electrical parameters | Voltage | 380V |
Frequency | 50/60Hz | |
Use power | 30-40kw/h | |
Installed power | 100kw | |
Gas source (The high-pressure air consumption depends on the volume of the PET bottle) | Low pressure compressed air | 1Mpa |
Low pressure compressed air consumption | 1.0m³/min | |
High pressure compressed air | 3.0Mpa | |
High pressure compressed air consumption | 10 m³/min | |
Cooling water | Pressure | 2-4bar |
Cooling water (water temperature ≤18°C) | Flow | 6m 3 /h |
Weight | Host \ heating machine \ electric control box, etc. | about 7.5 t |
Equipment Dimensions | Host (L × W × H) | 5000mm×2300mm×2900mm |
Preform unscrambling machine (L×W×H) | 2950mm×2120mm×3200mm |