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Application: carbonated drinks, CSD, cola, soda water, energy drinks, kvass, beer, etc.
Containers applied for: PET bottle of all volumes and shapes
Filling system: isobaric filling
Production capacity: 3,000BPH – 30,000BPH (500ml)
DXGF series is special for carbonated soft drinks, soda water, oxygen / hydrogen rich water, energy drinks filling, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
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DXGF
Sunswell
Equipment Structure
1. Bottle infeed
Bottle infeed by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.
2. Rinser
The rotary wheel is a fully stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
3. Transfer Starwheel
The material is super-corrosion stainless steel ,the wheel has block bottle protect device.
4. Filler
Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
5. Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
6. Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
7. Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
8. Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
9. Electrical control system
The electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Material of filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Main motor: ABB
Sliding bearing: Igus
Frequency inverter: Mitsubishi
Touch screen: Pro-face
PLC: Mitsubishi
Pneumatic components: Airtac
Photocell switch: Leuze
Proximity switch: Leuze
Model | DXGF14-12-5 | DXGF18-18-6 | DXGF24-24-8 | DXGF32-32-8 |
Capacity (BPH/500ml) | 3,000 | 4,500 | 6,000 | 9,000 |
Model | DXGF40-40-10 | DXGF50-50-12 | DXGF60-60-15 | DXGF72-72-18 | DXGF80-80-20 |
Capacity (BPH/500ml) | 12,000 | 18,000 | 22,000 | 24,000 | 30,000 |
Equipment Structure
1. Bottle infeed
Bottle infeed by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.
2. Rinser
The rotary wheel is a fully stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
3. Transfer Starwheel
The material is super-corrosion stainless steel ,the wheel has block bottle protect device.
4. Filler
Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
5. Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
6. Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
7. Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
8. Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
9. Electrical control system
The electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Material of filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Main motor: ABB
Sliding bearing: Igus
Frequency inverter: Mitsubishi
Touch screen: Pro-face
PLC: Mitsubishi
Pneumatic components: Airtac
Photocell switch: Leuze
Proximity switch: Leuze
Model | DXGF14-12-5 | DXGF18-18-6 | DXGF24-24-8 | DXGF32-32-8 |
Capacity (BPH/500ml) | 3,000 | 4,500 | 6,000 | 9,000 |
Model | DXGF40-40-10 | DXGF50-50-12 | DXGF60-60-15 | DXGF72-72-18 | DXGF80-80-20 |
Capacity (BPH/500ml) | 12,000 | 18,000 | 22,000 | 24,000 | 30,000 |