Sunswell has cultivated the Kazakhstan market for many years. Among them, many large production line projects have been made, and it has a certain brand influence in the local area. Therefore, more and more customers find Sunswell to seek cooperation, including some new entrants.
This equipment is used in two piece aluminum can and PET Bottle to strength aluminum cans & bottles.Features:- No can, no dosing, reduce the waste of nitrogen. With detector to adjust the speed.- Vacuum isolate protect to reduce the running cost.- Nozzle protecting device, avoid ice phenomenon.- Liq
It is used for filling beer or beverages (such as soda, beer, etc.) containing CO2 gas in cans. The filling valve adopts float ball measuring cylinder type electronic pneumatic valve, which is also the most advanced technology in the world for aluminum can carbonated filling. It adopts float ball me
“ZBN Vizit” LLP is a typical carbonated soft drink bottler located in Shymkent, the biggest city of South Kazakhstan.
Treatment for drinking water production involves the removal of contaminants and/or inactivation of any potentially harmful microbes from raw water to produce water that is pure enough for human consumption without any short term or long term risk of any adverse health effect. In general terms, the
It has been more than 2,600 years since the phenomenon of electrostatic attraction was discovered, and the basic electrostatic theory has become the theoretical basis of modern electrostatic dust removal technology, less than a hundred years ago. In recent decades, due to economic development and
Turkey is a country spanning the two continents of Asia and Europe, bordering the Black Sea to the north, the Mediterranean Sea to the south, Syria and Iraq to the southeast, the Aegean Sea to the west, Greece and Bulgaria to the east, and Georgia, Armenia, Azerbaijan and Iran to the east. . Turkey'
Recently, we received a new order which is for liquid detergent filling and packaging use. This line includes bottle buffering & feeding table, high precise linear servo control filling machine, linear cap screwing machine, cap elevator, inkjet dater printer, double sides labeling machine, automatic
Three years ago, a customer from New York, USA purchased a 1500BPH (1gallon) water filling line from Sunswell, including automatic blow molding machine, three-in-one filling machine, labeling machine, conveying system, air compressor and other auxiliary equipment.
Our mixer is an advanced online automatic mass flow mixer, can automatically detect and accurately adjust, it reduce precision error from traditional manual deployment and save the deployment system cost, especially for high speed continuous production line, and can be combined with the associated e
After more than half a year of production racing against the epidemic, we finally completed and shipped at the beginning of July. Very thanks for client’s understanding and patient waiting. This order includes 21000BPH 370ml carbonated filling machine and 1T/hr CIP. Real pictures as below for refere
Tray Packer suit for beverage, drinking water,beer wine and infusion bottle ect. packaging,which can be packed without tray and with a firm and beautiful appearance.
Semi-fluid refers to the fluid material with the viscosity range of 1000-10000mPa ·s. When filling this kind of the material, often because of the filling valve diameter selection is not reasonable and the situation of leakage, which not only affects the filling accuracy, but also cause pollution.
Two years ago, Angolan customer Berosil Industrial ordered a bottled water production line from Sunswell, including injection molding, bottle blowing machine, filling machine, conveyor, sleeve labeling machine and film packing machine, as well as related auxiliary equipment.
In our daily life, whether we go out to eat or eat at home, whether it is winter or summer, we generally drink some beer, and beer has now become a part of our lives. So, naturally, there are more and more beer production lines. Now let's see how beer is produced! The raw materials for beer producti
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Semi-fluid refers to the fluid material with the viscosity range of 1000-10000mPa ·s. When filling this kind of the material, often because of the filling valve diameter selection is not reasonable and the situation of leakage, which not only affects the filling accuracy, but also cause pollution.
We just finish manufacturing one set of full automatic single loop CIP system which has 3 pcs 2000L tanks and 18m3 CIP feeding pump, 20m3 CIP return pump.Now this machine already be packed and ready for loading into container. We believe that this machine will serve customer in the best state and lo
Since the end of March, the new crown virus of Omicron has swept Shanghai, and Shanghai has begun to close the city. It has also seriously affected the normal production and life of cities around Shanghai. Everything slows down. Logistics was blocked, raw materials could not come in, products could
Depalletizer workflow and principlesHydraulic car put the whole stack bottles into unstacking station (hydraulic lift table)Nursing bottle cylinder starts, cover entire stack bottles from three sides.Hydraulic lifts start, hold the board rise to a certain height crib.Folder separator cylinder starts
Application: sparkling water, soda water, kvass, carbonated drinks, energy drinks, etc.
Containers applied for: glass bottle
Filling system: isobaric filling
Production capacity: 3,000BPH – 36,000BPH (500ml)
BDXGF Series 3-in-1 monoblock composed of rinsing, filling and capping is developed and manufactured according to filling technical requirements of carbonated water, beer and carbonated beverage etc which is another good product by combination of advanced technology abroad and market structure based on Sunswell original mature product and technology. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
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Main Features
1. This machine has advantages of compact structure; perfect controlling system, convenient operation and high-degree automation.
2. The parts touching with materials adopt imported high quality stainless steel – SUS304, which resist eroding and are convenient to clean.
3. The valve opening device is driven by cylinder , controlled by signal with accurate movement
4. It adopts high precision and high-speed liquid-level filling valves. Liquid-level is exact and the liquid doesn’t lose, which assures good filling quality.
5. Complete CIP return circuit and control process , cleaning can be conducted at sight
6. Capper adopt the roll pressed aluminum cap , ensure the sealing without break the cap
7. 2 tamper proof roller and 2 screw roller ensure the seal efficiency
8. Capping head adopt fiber structure, suitable for the little space machine.
9. Main electric component adopt the international famous brands.
Working process
The bottle is transported to rinser by the bottle in star wheel. The special designed nozzle spray the bottle interior. After rinsing and drying, it’s transported to the filler. The bottle was held by the clock cover and elevated under the bottle held cylinder. During the elevating process, check whether there is bottle on the bottle hold, if it is, the filling process begin after the isobaric condition and then stop filling when the level reaches the air return height. After the filling completion, the valve shuts and exhausts. And the bottle is transported out under the cam to the capper. The finished products are transported to the bottle-out conveyor chain out of the 3-in-1 monoblock.
Equipment Compositions and Functions
Bottle block cylinder & Infeed Screw
Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
Filler
It’s composed by filling tank, filling valve, control cam, elevated cylinder, and clock cover valve opener and up and down dispenser. When it’s tested there is bottle, the valve opener opens the control pole and then CO2 opens. When the bottle pressure set the same pressure as tank interior, the main liquid passage opens automatically. The main liquid exhaust CO2, while it returns to the needle whole and air exhaust pipe. When the continuous liquid seal the air pipe, the bottle pressure is higher than the tank pressure. Under the pressure effect, the filling valve stops. After the filling finish, shut up the filling valve and let the CO2 out through the exhaust cam. (Don’t exhaust too fast, otherwise easy to get foam.
Equipped with CIP pipeline, main liquid pipe and air in pipe ensure the filling, cleaning. There is level sensor, safety valve, thermo meter and pressure gauge on the level tank. Clock cover, control pole is also fixed there.
The mixed material is transferred from filling valve to the tank. Filling liquid is controlled by the air return pipe; air return pipe is equipped with the umbrella structure, easier for the material filling. It also adopts the screw joint, easier for dismantle, only change the air pipe length when it needs the level adjustment. Air charge valve pole shut the CO2 return passage. Outer control pole life the charge valve and then opens the air charge/air return passage. Exhaust is preventing the material form making after filling.
Crown cap capper
The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, press cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.
Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical control system
The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Material of filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Main motor: ABB
Frequency inverter: Mitsubishi
Touch screen: Pro-face
PLC: Mitsubishi
Pneumatic components: Airtac
Photocell switch: Leuze
Proximity switch: Leuze
Main Features
1. This machine has advantages of compact structure; perfect controlling system, convenient operation and high-degree automation.
2. The parts touching with materials adopt imported high quality stainless steel – SUS304, which resist eroding and are convenient to clean.
3. The valve opening device is driven by cylinder , controlled by signal with accurate movement
4. It adopts high precision and high-speed liquid-level filling valves. Liquid-level is exact and the liquid doesn’t lose, which assures good filling quality.
5. Complete CIP return circuit and control process , cleaning can be conducted at sight
6. Capper adopt the roll pressed aluminum cap , ensure the sealing without break the cap
7. 2 tamper proof roller and 2 screw roller ensure the seal efficiency
8. Capping head adopt fiber structure, suitable for the little space machine.
9. Main electric component adopt the international famous brands.
Working process
The bottle is transported to rinser by the bottle in star wheel. The special designed nozzle spray the bottle interior. After rinsing and drying, it’s transported to the filler. The bottle was held by the clock cover and elevated under the bottle held cylinder. During the elevating process, check whether there is bottle on the bottle hold, if it is, the filling process begin after the isobaric condition and then stop filling when the level reaches the air return height. After the filling completion, the valve shuts and exhausts. And the bottle is transported out under the cam to the capper. The finished products are transported to the bottle-out conveyor chain out of the 3-in-1 monoblock.
Equipment Compositions and Functions
Bottle block cylinder & Infeed Screw
Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
Filler
It’s composed by filling tank, filling valve, control cam, elevated cylinder, and clock cover valve opener and up and down dispenser. When it’s tested there is bottle, the valve opener opens the control pole and then CO2 opens. When the bottle pressure set the same pressure as tank interior, the main liquid passage opens automatically. The main liquid exhaust CO2, while it returns to the needle whole and air exhaust pipe. When the continuous liquid seal the air pipe, the bottle pressure is higher than the tank pressure. Under the pressure effect, the filling valve stops. After the filling finish, shut up the filling valve and let the CO2 out through the exhaust cam. (Don’t exhaust too fast, otherwise easy to get foam.
Equipped with CIP pipeline, main liquid pipe and air in pipe ensure the filling, cleaning. There is level sensor, safety valve, thermo meter and pressure gauge on the level tank. Clock cover, control pole is also fixed there.
The mixed material is transferred from filling valve to the tank. Filling liquid is controlled by the air return pipe; air return pipe is equipped with the umbrella structure, easier for the material filling. It also adopts the screw joint, easier for dismantle, only change the air pipe length when it needs the level adjustment. Air charge valve pole shut the CO2 return passage. Outer control pole life the charge valve and then opens the air charge/air return passage. Exhaust is preventing the material form making after filling.
Crown cap capper
The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, press cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.
Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.
Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical control system
The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Configuration
Material of filling valve: Stainless steel 304
Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
Main motor: ABB
Frequency inverter: Mitsubishi
Touch screen: Pro-face
PLC: Mitsubishi
Pneumatic components: Airtac
Photocell switch: Leuze
Proximity switch: Leuze