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Three Parts of Carbonated Beverage Equipment

Views:257     Author:Site Editor     Publish Time: 2019-06-24      Origin:Site

The carbonated beverage equipment is mainly composed of three parts, rinsing, filling and capping. The principle of the three parts will be introduced as follows:

 

1. Rinsing part


The rinsing part of the carbonated beverage equipment is a rotary rinser, which is mainly used for rinsing new bottles of beverages, water and other products. Then the bottle is sent to filler for filling the product.


The PET bottle enters the equipment by star wheel. The bottle mouth is clamped by the clamp and the flipping mechanism to turn the bottle mouth downward, drained after rinsed by sterile water, and turned over automatically to make the bottle mouth upwards. Then it is transferred to filler by discharging star wheel.


The main structure of the equipment, the contact part with rinsing medium and the outer protective cover are all made of high quality stainless steel; open gear transmission.

 

The new stainless steel clamp with simple structure and convenient adjustment, has less contact area with the bottle mouth, and effectively avoids secondary contamination to the bottle mouth. The water inlet pipe of the rinser is equipped with a pressure gauge. The rinser is equipped with a water tray to recycle the rinsing water when rinsing the bottle.


carbonated beverage equipment


2. Filling part


The carbonated beverage equipment is designed and manufactured by the isobaric filling principle, to realize that the liquid is filled into the rinsed bottle which sent by the rinser.


The filling valve adopts isobaric mechanical valve, which is quick and sensitive to fill and has high filling liquid level precision.


The centering guide adopts the guide rod type centering, it adopts the unique bottle mouth blocked technology to ensure the accurate sealing of the bottle mouth and the filling valve, and reduces the leakage of liquid from the bottle mouth.


The main drive adopts gear transmission, which has high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. The frequency inverter is used to control the main motor speed of the machine. The machine adopts stepless frequency conversion speed regulation.


The bottle guiding system with simple structure can be quickly and easily changed according to the bottle type, and the whole machine adopts bottleneck blocked structure for conveying.


The whole machine PLC is automatically controlled, and the fault is displayed online, such as the bottle blocking and cap lacking.


The liquid in the filling cylinder is automatically controlled, and the liquid level is detected by the liquid level sensor to ensure the liquid level is stable and the filling is reliable.


The key components and electrical components of the machine are imported.

 

carbonated beverage equipment


3. Capping part


The capping part of the carbonated beverage equipment is to screw the cap which has been sorted by cap sorter onto the bottle filled with the product, and sent to the subsequent process by the conveyor chain.


The capper drives the rotary disk to rotate through the reducer, which makes the cap leave away from the hopper under the centrifugal force.

There is a front and back cap separation device at the exit. When the back cap passes, the cap automatically falls into the return pipe, and the back cap is automatically blown into the hopper by fan.


Only the front cap can smoothly enter the slideway, and the cap amount in the hopper is automatically detected by the photoelectric switch to control the cap feeder to ensure the best effect of the cap loading.


When the front cap enters the slideway, it can smoothly enter the cap feeding tray. To prevent accidents, an anti-reverse cap dial tray is equipped on the slideway to ensure that the cap which enters the feeding tray is correct, and a pair of photoelectric switches is also provided on the slideway. It will stop the main machine immediately when it detects that there is no cap.


In order to effectively remove the bad cap without the anti-theft ring and the left cap when cleaning the hopper, there is an active exit directly opposite the hopper outlet which can satisfy this function.


The carbonated beverage equipment is also one of the main products of sunswell machinery. And we have sold this kind of equipment to many countries, like USA, Kazakhstan, etc. Welcome to contact us for more details.

 


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