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Blowing-Filling-Capping Combiblock means without bottle rinsing. After blowing, the bottles will be fed directly into filling machine, thus saving energy, factory space and water consumption.
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Combiblock – Blowing, Filling & Capping
For juice, tea and energy drinks by ultra-clean or hot filling
3-in-1 combiblock, composed of blowing, ultra clean or hot filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and carbonated water. The combiblock avoids friction of bottles during air conveying.
Capacity: 12,000 – 36,000BPH (500ml)
Features
Rotary Blow Molding Machine
1) Horizontal heating chain drive system
lUse high-strength brass processing to extend the service life
lLarge caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread
2) Efficient energy-saving preform heating system
lAdjustment device with ruler instructions, equipment adjustment more convenient
lUsing streamlined guide plate, so that the air flow more effectively on the preform neck cooling and protection
lMirror reflector, high reflection, more energy efficient
lNorgren’s smaller high pressure valve group, less dead space
lSaving blowing air
3) Patented blowing nozzle unit for stable preform
lPositioning first, sealing after, to ensure that the preform vertical blowing, more stable.
lTo avoid broken bottle blocking machine phenomenon.
4) Fast mold changing unit (6-screw design)
l6-screw mold change design
l6-8min for each mold changing
5) H-type steel frame, reducing vibration, more stable
lDriving platen and the host frame as a whole processing, more accurate to feed preforms.
Ensure without vibration at 2000BPH each cavity.
lH-type steel welding, high-speed rotation more stable.
6) High accurate filtration system and High pressure air recycling system
lHigh-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.
lHigh-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.
7) High speed & energy saving blowing system
lIntegrated brake system with slewing ring, more reliable and stable.
8) Reliable electrical control
lThrough the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.
lSafety relay equipped
lSafety door locking
9) Air conditioning and Anti-condensation System on electrical cabinet
10) Ion air blowing
lIon gas blowing for removing dust on preform
lPositive and negative ion generator neutralize static electricity on surface of preform
lBlow clean compressed air onto the surface of the preform
lVacuum dust suction
Rotary Ultra-clean / Hot filling machine
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ±2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.
Capping Machine
a) Magnetic constant torque capping head ensures stability and controls defective rate of capping less than 0.2%.
b) Cap dropping rail equips a group of photoelectrical switch for reverse cap detecting. When lack of cap, machine will be
stopped automatically.
c) Bottle infeed detecting switch works with the pneumatic cylinder on cap starwheel to avoid feeding cap on no-bottle
condition.
Equipment Structure
Stand
Rotary blow molder
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
