Blowing-Filling-Capping Combiblock means without bottle rinsing. After blowing, the bottles will be fed directly into filling machine, thus saving energy, factory space and water consumption.
Combiblock – Blowing, Filling & Capping
For carbonated drinks by volumetric filling
3-in-1 combiblock, composed of blowing, CSD volumetric filling and capping. It is innovated and designed in the requirement of
carbonated soft drinks and carbonated water. The combiblock avoids friction of bottles during air conveying.
Capacity: 12,000 – 30,000BPH (500ml)
Rotary Blow Molding Machine
1) Horizontal heating chain drive system
lUse high-strength brass processing to extend the service life
lLarge caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread
2) Efficient energy-saving preform heating system
lAdjustment device with ruler instructions, equipment adjustment more convenient
lUsing streamlined guide plate, so that the air flow more effectively on the preform neck cooling and protection
lMirror reflector, high reflection, more energy efficient
lNorgren’s smaller high pressure valve group, less dead space
lSaving blowing air
3) Patented blowing nozzle unit for stable preform
lPositioning first, sealing after, to ensure that the preform vertical blowing, more stable.
lTo avoid broken bottle blocking machine phenomenon.
4) Fast mold changing unit (6-screw design)
l6-screw mold change design
l6-8min for each mold changing
5) H-type steel frame, reducing vibration, more stable
lDriving platen and the host frame as a whole processing, more accurate to feed preforms.
Ensure without vibration at 2000BPH each cavity.
lH-type steel welding, high-speed rotation more stable.
6) High accurate filtration system and High pressure air recycling system
lHigh-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.
lHigh-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.
7) High speed & energy saving blowing system
lIntegrated brake system with slewing ring, more reliable and stable.
8) Reliable electrical control
lThrough the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.
lSafety relay equipped
lSafety door locking
9) Air conditioning and Anti-condensation System on electrical cabinet
10) Ion air blowing
lIon gas blowing for removing dust on preform
lPositive and negative ion generator neutralize static electricity on surface of preform
lBlow clean compressed air onto the surface of the preform
lVacuum dust suction
CSD VOlumetric Filling Machine
lRotary wheel fully made of stainless steel SUS 304.
lIsobaric filling method controlled flowmeter
lFilling valves are made of SUS 304
lFiller is driven through gears inside the machine frame.
lLink-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
lThe equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the latest technology. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
lCap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
lCap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
lThe capper is equipped with inlet bottle detection switch.
lCentrifugal way of cap arranging is adopted to reduce damage of caps.
lA cap inspecting system is applied to control on-off of elevator.
Rotary blow molder
Bottle infeed and outfeed system